Fuel Tank: Removal

2009 Toyota FJ Cruiser RWDSECTION Removal
  1. DISCHARGE FUEL SYSTEM PRESSURE 

    (See PRECAUTION  )

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  3. REMOVE FRONT DOOR SCUFF PLATE LH 
    1. Disengage the 14 claws and remove the front door scuff plate.
      Fig 1: Identifying Front Door Scuff Plate Claws
      G05109691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE REAR DOOR SCUFF PLATE LH 
    1. Disengage the 6 claws and remove the rear door scuff plate.
      Fig 2: Identifying Rear Door Scuff Plate Claws
      G05109692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE REAR SEAT CUSHION ASSEMBLY LH 
    1. Remove the 2 bolts, then remove the rear seat cushion LH.
  6. REMOVE REAR FLOOR SERVICE HOLE COVER 
    1. Pull back the floor carpet.
      Fig 3: Identifying Floor Carpet
      G05109693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the center floor silencer pad LH.
      Fig 4: Identifying Center Floor Silencer Pad LH
      G05109694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 screws from the center floor.
      Fig 5: Identifying Center Floor Screws
      G05109695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the connector.
      Fig 6: Identifying Connector
      G05109696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL TANK TO FILLER PIPE HOSE 
    1. Loosen the clamp bolt, and disconnect the fuel tank to filler pipe hose.
      Fig 7: Identifying Clamp Bolt
      G05109697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 1 FUEL TANK BREATHER TUBE SUB-ASSEMBLY 
    1. Pinch the retainer to disengage the lock claws and pull out the No. 1 fuel tank breather tube.
      NOTE:
      • Check that there is no dirt or mud around the quick connector before performing this work, because the quick connector has an O-ring which seals the pipe and the connector. Clean the connector if necessary.
      • Do not use any tools in this work.
      • Do not bend or twist the nylon tube.
      • To protect the tube, cover it with a vinyl bag after disconnecting it.
      • When the connector and the pipe are stuck, turn the retainer carefully to free and then disconnect the fuel tank tube.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.