Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSTOYOTA2009FJ CRUISER RWDREPAIR AND DIAGNOSISENGINE MECHANICALAUXILIARY EMISSION CONTROL SYSTEMSEMISSION CONTROL SYSTEMCANISTERINSTALLATION

2009 Toyota FJ Cruiser RWD

Emission Control System: Canister: Installation

2009 Toyota FJ Cruiser RWDSECTION Installation

INSTALL CHARCOAL CANISTER ASSEMBLY
1. Install the canister with the 3 bolts.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
  
  Fig 1: Identifying Canister Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the connector.
  
  Fig 2: Identifying Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the EVAP hose.
  
  Fig 3: Identifying EVAP Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the No. 2 canister outlet hose sub-assembly.
  1. Align the fuel tank vent hose connector with the pipe, then push in the fuel tank vent connector until the retainer makes a "click" sound to connect the fuel tank vent hose to the charcoal canister.
    NOTE:
    Check that there are no scratches or foreign objects on the disconnected parts of the fuel tank vent connector and pipe before performing the work.
    
    After connecting the fuel tank vent hose, check that the fuel tank vent hose is securely connected by pulling the quick connector.
    
    Fig 4: Connecting No. 2 Canister Outlet Hose Sub-Assembly
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the fuel tank vent hose.
  1. Align the fuel tank vent hose connector with the pipe, then push in the fuel tank vent connector until the retainer makes a "click" sound to connect the fuel tank vent hose to the charcoal canister.
    NOTE:
    Check that there are no scratches or foreign objects on the disconnected parts of the fuel tank vent connector and pipe before performing the work.
    
    After connecting the fuel tank vent hose, check that the fuel tank vent hose is securely connected by pulling the quick connector.
    
    Fig 5: Connecting Fuel Tank Vent Hose
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
CHECK FOR FUEL LEAKAGE (See ON-VEHICLE INSPECTION )

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.