Fuel Pump: Disassembly

2009 Toyota FJ Cruiser RWDSECTION Disassembly
  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Disconnect the connector.
      Fig 1: Identifying Connector
      G05109660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the claw and remove the sender gauge by sliding it in the direction shown in Fig 2.
      Fig 2: Identifying Claw
      G05109661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE NO.1 FUEL SUB-TANK 
    1. Disengage the 5 claws and remove the fuel pump tank.
      Fig 3: Identifying Fuel Pump Tank Claws
      G05109662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Separate the connector and disengage the clamp.
      Fig 4: Identifying Connector & Clamp
      G05109663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL PUMP ASSEMBLY 
    1. Disengage the clamp, then disconnect the connector.
      Fig 5: Identifying Clamp & Connector
      G05109664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 5 claws and separate the fuel pump from the fuel pump case.
      Fig 6: Identifying Claws
      G05109665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the connector from the fuel pump.
      Fig 7: Identifying Connector & Fuel Pump
      G05109666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FUEL PUMP FILTER 
    1. Remove the fuel filter from the fuel pump.
      Fig 8: Identifying Fuel Filter & Fuel Pump
      G05109667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Remove the fuel pressure regulator and the 2 O-rings.
      Fig 9: Identifying Fuel Pressure Regulator & O-Rings
      G05109668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.