Removal

2GR-FE FUEL: FUEL PUMP: REMOVAL

REMOVAL

1. REMOVE FUEL TANK ASSEMBLY
(a) Remove the fuel tank Removal.
2. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY






(a) Remove the tube joint clip and fuel tank main tube.
- Before removing the tube joint clip, check for foreign matter around the clip. Clean if necessary.
- Keep the O-ring free of foreign matter, as it becomes contaminated easily.
- Do not use any tools in this procedure.
- Do not forcefully bend, kink or twist the tube.
- Put the end of the tube in a plastic bag to prevent damage and contamination.
- If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it.
- Be careful not to damage the clip. If the clip is damaged, replace it.

3. REMOVE FUEL TANK VENT TUBE SET PLATE






(a) Remove the 8 bolts and set plate.
4. REMOVE FUEL SUCTION WITH PUMP ASSEMBLY






(a) Disconnect the fuel hose and remove the fuel pump from the fuel tank.
NOTE: Do not damage the fuel pump.





(b) Remove the gasket from the fuel pump.
5. REMOVE FUEL SUB-TANK ASSEMBLY






(a) Disconnect the wire harness.






(b) Using needle-nose pliers, remove the E-ring.
HINT: Slightly lower the sub-tank to remove the E-ring.





(c) Remove the 2 springs from the 2 shafts.






(d) Detach the 2 claws and remove the sub-tank.






(e) Detach the claw of the jet pump nozzle and remove the jet pump nozzle.
(f) Using a screwdriver, remove the jet pump.
HINT: Tape the screwdriver tip before use.





(g) Remove the O-ring from the jet pump.
6. REMOVE BRACKET






(a) Using a screwdriver, detach the 2 claws and remove the bracket.
HINT: Tape the screwdriver tip before use.

7. REMOVE FUEL PUMP ASSEMBLY






(a) Detach the 5 claws on the filter and remove the fuel pump from the fuel filter.
HINT: When removing the claws, do not disconnect the fuel main tube.





(b) Disconnect the fuel pump connector.






(c) Remove the O-ring from the fuel filter.