Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSTOYOTA2008AVALON V6-3.5L (2GR-FE)REPAIR AND DIAGNOSISSTARTING AND CHARGINGCHARGING SYSTEMALTERNATORSERVICE AND REPAIRDISASSEMBLY
2008 Toyota Avalon V6-3.5L (2GR-FE)
Disassembly
2008 Toyota Avalon V6-3.5L (2GR-FE)SECTION Disassembly
2GR-FE CHARGING: GENERATOR: DISASSEMBLY
DISASSEMBLY
1. REMOVE GENERATOR WITH CLUTCH PULLEY
(a) Using a screwdriver, remove the generator pulley cap.
(b) Set SST (A) and (B).
SST: 09820-63020
(1) Set the rotor shaft to SST (A).
(2) Mount SST (A) in a vise.
(c) Install the generator with the SST as shown in the illustration.
(d) Turn SST (B) clockwise, and loosen the generator pulley.
(e) Remove the generator from SST.
(f) Remove the pulley from the rotor shaft.
2. REMOVE GENERATOR REAR END COVER
(a) Remove the 3 nuts and generator rear end cover.
3. REMOVE TERMINAL INSULATOR
(a) Remove the terminal insulator.
4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and generator brush holder assembly.
5. REMOVE GENERATOR COIL ASSEMBLY
(a) Remove the 4 bolts.
(b) Using SST, remove the generator coil assembly.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
(c) Remove the generator washer.
6. REMOVE GENERATOR ROTOR ASSEMBLY
(a) Remove the generator rotor assembly.
7. REMOVE GENERATOR DRIVE END FRAME BEARING
(a) Remove the 4 screws and bearing retainer.
(b) Using SST and a hammer, tap out the generator drive end frame bearing.
SST: 09950-60010
09951-00250
SST: 09950-70010
09951-07100
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.