How To Proceed With Troubleshooting

2007 Toyota Highlander Hybrid, FWDSECTION How To Proceed With Troubleshooting

HINT:

The intelligent tester should be used in steps  3,  4,  5,  7 and  10.

  1. VEHICLE BROUGHT TO WORKSHOP 
  2. CUSTOMER PROBLEM ANALYSIS 
  3. CONNECT INTELLIGENT TESTER TO THE DLC3 

    HINT:

    If the display indicates a communication fault in the tester, inspect the DLC3.

  4. CHECK DTC AND FREEZE FRAME DATA 

    HINT:

    Record or print DTCs and freeze frame data, if necessary.

  5. CLEAR DTC AND FREEZE FRAME DATA 
  6. CONDUCT VISUAL INSPECTION 
  7. SET CHECK MODE DIAGNOSIS 
  8. CONFIRM PROBLEM SYMPTOMS 

    HINT:

    If the engine does not start, perform steps  10 and  12 first.

    Result 

    RESULT REFERENCE

    Result Proceed to
    Malfunction does not occur A
    Malfunction occurs B

    B: GO TO STEP  10

    A: Go to Next Step 

  9. SIMULATE SYMPTOMS 
  10. CHECK FOR DTC 

    Result 

    RESULT REFERENCE

    Result Proceed to
    Trouble code A
    No code B

    B: GO TO STEP  12

    A: Go to Next Step 

  11. REFER TO DTC CHART 

    NEXT: GO TO STEP  14

  12. CONDUCT BASIC INSPECTION 

    Result 

    RESULT REFERENCE

    Result Proceed to
    Malfunctioning parts not confirmed A
    Malfunctioning parts confirmed B

    B: GO TO STEP  17

    A: Go to Next Step 

  13. REFER TO PROBLEM SYMPTOMS TABLE 

    Result 

    RESULT REFERENCE

    Result Proceed to
    Malfunctioning circuit confirmed A
    Malfunctioning parts confirmed B

    B: GO TO STEP  17

    A: Go to Next Step 

  14. CHECK ECM POWER SOURCE CIRCUIT 
  15. CONDUCT CIRCUIT INSPECTION 

    Result 

    RESULT REFERENCE

    Result Proceed to
    Malfunction not confirmed A
    Malfunction confirmed B

    B: GO TO STEP  18

    A: Go to Next Step 

  16. CHECK FOR INTERMITTENT PROBLEMS 

    NEXT: GO TO STEP  18

  17. CONDUCT PARTS INSPECTION 
  18. IDENTIFY PROBLEM 
  19. ADJUST AND/OR REPAIR 
  20. CONDUCT CONFIRMATION TEST 

    NEXT: END 

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.