Liftgate Window Glass: Service and Repair

REMOVAL

1. REMOVE BACK DOOR GARNISH CENTER
2. REMOVE BACK DOOR SIDE GARNISH LH
3. REMOVE BACK DOOR SIDE GARNISH RH
4. REMOVE BACK DOOR STRAP COVER
5. REMOVE BACK DOOR PULL STRAP
6. REMOVE BACK DOOR TRIM BOARD ASSEMBLY
7. REMOVE BACK DOOR SERVICE HOLE PLATE
8. REMOVE REAR SPOILER COVER (W/ REAR SPOILER)
9. REMOVE FRONT WIPER ARM HEAD CAP
10. REMOVE REAR WIPER ARM
11. REMOVE REAR WIPER MOTOR AND BRACKET ASSEMBLY
12. REMOVE BACK DOOR GLASS




a. Pass a piano wire between the body and glass from the interior.




b. Tie both wire ends to wooden blocks or similar objects.

HINT: Apply protective tape to the outer surface to prevent the surface from being scratched.

NOTE: When separating the glass, take care not to damage the paint and interior and exterior ornaments.

c. Cut off the adhesive by pulling piano wire around it.
d. Using a suction rubber, remove the glass.

NOTE: Leave as much adhesive on the body as possible when removing the glass.




13. CLEAN BACK DOOR GLASS
a. Clean the outer circumference of the glass white gasoline.

NOTE:
- Do not touch the glass surface after cleaning it.
- Be careful not to damage the body.

INSTALLATION
1. INSTALL BACK DOOR GLASS




a. Clean and shape the contact surface of the vehicle body.
1. Using a knife, cut away any rough adhesive on the contact surface of the body to ensure the appropriate surface shape.

HINT: Leave as much adhesive on the body as possible.

2. Clean the contact surface of the body with a shop rag saturated with cleaner.

HINT: Even if all the adhesive has been remove, clean the body.




b. Using a brush, coat the exposed part of the body on the vehicle side with Primer M.

NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Do not keep any of the opened Primer M for later use.







c. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

HINT: If an area other than that specified is coated by accident, wipe of the primer with a clean shop rag before it dries.

NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.

d. Apply adhesive.
Adhesive: Part No. 08850-00801 or equivalent

1. Cut off the tip of the cartridge nozzle, as shown in the illustration.






HINT: After cutting off the tip, use all adhesive within the time described in the table.

2. Load the sealer gun with the cartridge.







3. Coat the glass with adhesive, as shown in the illustration.

e. Install the glass to the body.
1. Hold the back window glass in place securely with tape or equivalent to the body until the adhesive has hardened.

NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Check that the clips are attached to the body correctly.
- Check the clearance between the body and glass.

2. Lightly press the front surface of the glass to ensure a close fit.




3. Using a scraper, remove any excess or protruding adhesive.

HINT: Apply adhesive onto the glass rim.






NOTE: Take care not to drive the vehicle for the time described in the table.

2. CHECK FOR LEAKAGE AND REPAIR
a. Conduct a leak test after the adhesive has completely hardened.
b. Seal any leaks with auto glass sealer.

3. INSTALL REAR WIPER MOTOR AND BRACKET ASSEMBLY
4. INSTALL REAR WIPER ARM
5. INSTALL FRONT WIPER ARM HEAD CAP
6. INSTALL REAR SPOILER COVER (W/ REAR SPOILER)
7. INSTALL BACK DOOR SERVICE HOLE PLATE
8. INSTALL BACK DOOR TRIM BOARD ASSEMBLY
9. INSTALL BACK DOOR PULL STRAP
10. INSTALL BACK DOOR STRAP COVER
11. INSTALL BACK DOOR SIDE GARNISH RH
12. INSTALL BACK DOOR SIDE GARNISH LH
13. INSTALL BACK DOOR GARNISH CENTER