Replacement

2006 Toyota Sequoia 4WD V8-4.7L (2UZ-FE)SECTION Replacement
FRONT DIFFERENTIAL CARRIER ASSEMBLY

REPLACEMENT
1. REPLACE FRONT DIFFERENTIAL DUST DEFLECTOR





a. Using SST, a socket wrench and a press, remove the dust deflector.
SST 09950-00020





b. Using SST and a press, install a new dust deflector.
SST 09636-20010

2. REPLACE INTERMEDIATE SHAFT NO. 2





a. Remove the clutch hub.
1. Using a snap ring expander, remove the snap ring.
2. Remove the clutch hub from the intermediate shaft No. 2.





b. Remove the oil seal.
1. Using SST, remove the oil seal from the tube.
SST 09308-00010





c. Remove the intermediate shaft No. 2 from the tube.
1. Using needle nose pliers, remove the snap ring.
2. Remove the shaft from the tube.
d. Remove the intermediate shaft No. 2 bearing.
1. Using a snap ring expander, remove the snap ring.





2. Using SST, a brass bar and press, remove the bearing.
SST 09950-00020





e. Install a new intermediate shaft No. 2 bearing.
1. Using SST and a press, install a new bearing.
SST 09309-37010
2. Using a snap ring expander, install a new snap ring.
f. Install the intermediate shaft No. 2 to the tube.
1. Install the shaft into the tube.
2. Using needle nose pliers, install a new snap ring.





g. Install a new oil seal.
1. Using SST and a plastic hammer, install a new oil seal.
SST 09223-15020
Oil seal drive in depth: 5.5 ± 0.3 mm (0.217 ± 0.012 inch)
2. Coat the oil seal lip with MP grease.





h. Install the clutch hub.
1. Install the clutch hub to the shaft.
2. Using a snap ring expander, install a new snap ring.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.