Disassembly and Reassembly

DISASSEMBLY




1. REMOVE PRESSURE PLATE
a. Using SST and a socket wrench, remove the shaft bolt.
SST 07112-76060

Torque: 18 N.m (184 kgf.cm, 12.3 ft.lbf)




b. Install SST on the pressure plate.
SST 07112-66040




c. Using SST and a socket wrench, remove the pressure plate.
SST 07112-66040
SST 07112-76060




d. Remove the shims from the pressure plate.




2. REMOVE ROTOR
a. Using SST, remove the snap ring.
SST 95994-10020

NOTE: The snap ring should be installed so that its beveled side faces up.




b. Using a plastic hammer, remove the rotor from the shaft.

NOTE: Be careful not to damage the pulley when tapping on the rotor.




3. REMOVE STATOR
a. Disconnect the stator lead wire from the compressor housing.




b. Using SST, remove the snap ring.
SST 95994-10020

NOTE: The snap ring should be installed so that beveled side faces up.




c. Remove the stator.

REASSEMBLY




Reassembly is in the reverse order of disassembly.

1. CHECK MAGNETIC CLUTCH CLEARANCE
a. Set the dial indicator to the pressure plate of the magnetic clutch.
b. Connect the magnetic clutch lead wire to the positive(+) terminal of the battery.
c. Check the clearance between the pressure plate and rotor when connecting the negative(-) terminal to the battery.

Standard clearance: 0.35 to 0.50 mm (0.014 to 0.024 in.)

If the clearance is not within the standard range, adjust the clearance using shims to obtain the standard clearance.

Standard thickness:
0.1 mm(0.004 in.)
0.3 mm(0.012 in.)
0.5 mm(0.020in.)