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HOMESERVICE MANUALSTOYOTA2005MATRIX XR, FWD, STANDARDREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE PERFORMANCEFUEL DELIVERYENGINE FUEL SYSTEMFUEL SUCTION W/PUMP & GAUGE TUBE ASSY (FF)COMPONENTSREMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY
2005 Toyota Matrix XR, FWD, Standard

Removal & Installation and Disassembly & Reassembly

2005 Toyota Matrix XR, FWD, StandardSECTION Removal & Installation and Disassembly & Reassembly
  1. DISCONNECT BATTERY NEGATIVE TERMINAL 
  2. REMOVE REAR SEAT CUSHION ASSY RH 
    1. Remove the 2 installing bolts of the rear seat cushion.
      Fig 1: Removing Installing Bolts Of Rear Seat Cushion
      G02678189Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REAR FLOOR SERVICE HOLE COVER 
    1. Remove the 4 screws, then remove the rear floor service hole cover.
    2. Disconnect the fuel pump connector.
    3. Discharge the fuel system pressure.
      1. Connect the battery negative terminal.

        Torque: 5.4 N. m (55 kgf.cm, 48 In..lbf) 

      2. Start the engine.
      3. Turn the ignition switch to OFF after the engine stops.
        Fig 2: Disconnecting Fuel Pump Connector
        G02678190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT:

        DTC P0171 (system to lean) may be present.

      4. Crank the engine again, and check that the engine does not start.
      5. Remove the fuel tank cap, and discharge the pressure remaining in the fuel tank completely.
      6. Disconnect the battery negative terminal.
  4. REMOVE FUEL SUCTION W/PUMP & GAUGE TUBE ASSY 
    1. Disconnect the fuel tank main tube.
      1. Remove the tube joint clip, then pull the fuel tube joint out of the plug of the fuel suction plate.
        Fig 3: Removing Tube Joint Clip
        G02678191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Remove any dirt and foreign objects on the fuel tube joint before performing this work.
      • Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube joint has the O-ring that seals the plug.
      • Preform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the nylon tube.
      • Protect the disconnected part by covering it with a vinyl bag and gum tape after disconnecting the fuel tank main tube.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.