Window Defogger System: Inspection

2005 Toyota 4Runner SR5, 4.7 T, AWDSECTION Inspection
  1. INSPECT AIR CONDITIONING CONTROL ASSY 
    1. Inspect operation of the defogger switch indicator.

      Standard: 

      Fig 1: Measurement Condition And Specified Condition Chart
      G02574201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the result is not as specified, replace the air conditioning control assy.

      Fig 2: Inspecting Operation Of Defogger Switch Indictor
      G02574202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Inspect the defogger switch continuity.

      Standard: 

      Fig 3: Defogger Switch Continuity Chart
      G02574203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the result is not as specified, replace the air conditioning control assy.

      Fig 4: Inspecting Defogger Switch Continuity
      G02574204Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT OUTER REAR VIEW MIRROR ASSY LH (W/OUTER MIRROR HEATER) 
    1. Inspect the mirror defogger operation.

      Standard: 

      Fig 5: Outer Rear View Mirror Assy LH (W/Outer Mirror Heater) Chart
      G02574205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the result is not as specified, replace the mirror assy.

      Fig 6: Inspecting Outer Rear View Mirror Assy (W/Outer Mirror Heater)
      G02574206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT OUTER REAR VIEW MIRROR ASSY RH (W/OUTER MIRROR HEATER) 
    1. Inspect the mirror defogger operation.

      Standard: 

      Fig 7: Outer Rear View Mirror Assy RH (W/Outer Mirror Heater) Chart
      G02574207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the result is not as specified, replace the mirror assy.

      Fig 8: Inspecting Outer Rear View Mirror Assy RH (W/Outer Mirror Heater)
      G02574208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT BACK WINDOW (DEFOGGER WIRE) 
    NOTE:
    • When cleaning the glass, using a soft and dry cloth wipe the glass along of the wire. Take care not to damage the wires.
    • Do not use detergents or glass cleaners including abrasive ingredients.
    • When measuring voltage, wrap a piece of tin foil around the tip of the negative probe and press the foil against the wire with your finger, as shown in Fig 9 .
      Fig 9: Wrapping Tin Foil Around Tip Of Negative Probe
      G02574209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Turn the ignition switch ON.
    2. Turn the defogger switch ON.
    3. Inspect the voltage at the center of each heat wire as shown in Fig 10 .
      Fig 10: Inspecting Voltage At Center Of Each Heat Wire
      G02574210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard: 

      BACK WINDOW (DEFOGGER WIRE)

      Voltage Criteria
      Approx. 5 V Okay wire is not broken
      Approx. 10 V or 0 V Wire is not broken

      HINT:

      If there is approximately 10 V, the wire may be broken between the center of the wire and the positive (+) end. If there is no voltage, the wire may be broken between the center of the wire and ground.

    4. Place the voltmeter positive (+) lead against the defogger wire on the battery side.
      Fig 11: Placing Voltmeter Positive Lead Against Defogger Wire On Battery Side
      G02574211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Place the voltmeter negative (-) lead with the foil strip against the wire on the ground side.
    6. Slide the positive (+) lead from battery to ground side.
    7. The point where the voltmeter deflects from several V to 0 V is the place where the defogger wire is broken.

      HINT:

      If the defogger wire is not broken, the voltmeter indicates 0 V at the positive (+) end of the defogger wire but gradually increases to about 12 V as the meter probe moves to the other end.

    8. If necessary, repair the defogger wire.
      1. Clean the broken wire tips with grease, wax and silicone remove.
      2. Place the masking tape along the both sides of the wire.
        Fig 12: Placing Masking Tape Along Sides Of Wire
        G02574212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Thoroughly mix the repair agent (DuPont paste No. 4817).
      4. Using a fine tip brush, apply a small amount of the agent to the wire.
        Fig 13: Applying Small Amount Of Agent To Wire
        G02574213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. After a few minutes, remove the masking tape.
      NOTE: Do not repair the defogger wire for at least 24 hours.
  5. INSPECT DEFOGGER RELAY (Marking: DEF) 
    1. Inspect the continuity.

    Standard: 

    Fig 14: Defogger Relay (Marking: DEF) Chart)
    G02574214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the result is not as specified, replace the relay.

    Fig 15: Inspecting Defogger Relay (Marking: DEF)
    G02574215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.