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HOMESERVICE MANUALSTOYOTA2004MATRIX XR, FWD, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 8 (EMISSION CONTROL SYSTEM (2ZZ-GE))AIR PUMP ASSYREPLACEMENT

2004 Toyota Matrix XR, FWD, Standard

Air Pump ASSY: Replacement

2004 Toyota Matrix XR, FWD, StandardSECTION Replacement

WARNING: This page is about a different variant/trim than selected.

DISCONNECT BATTERY NEGATIVE TERMINAL
REMOVE AIR PUMP ASSY
1. Remove the 2 screws and clip, then open the front fender liner.
  
  Fig 1: Removing Screws, Clip And Open Front Fender Liner
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the air pump relay connector.
3. Disconnect the air pump connector.
4. Disconnect the air hose No. 5.
5. Remove the bolt, then remove the ground cable.
  
  Fig 2: Disconnecting Air Pump Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Remove the 2 bolts and nut, then remove the air pump.
  
  Fig 3: Removing Bolts, Nut And Air Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Using a screwdriver, unfasten the claw. Then remove the clamp from the air pump.
  
  Fig 4: Unfastening Claw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR PUMP ASSY
1. Fit the clamp into the air pump.
  
  Fig 5: Fitting Clamp Into Air Pump
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the air pump with the 2 bolts and nut.
  Torque:
  
  7.0 Mm (71 kgf.cm, 62 in.lbf) for air pump x body
  
  8.4 N.m (86 kgf.cm, 74 in.lbf) for ground cable x a pump
  
  Fig 6: Installing Air Pump With Bolts And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the ground cable with the bolt.
4. Connect the air hose No. 5.
5. Connect the air pump connector.
6. Connect the air pump relay connector.
  
  Fig 7: Connecting Air Pump Relay Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Install the front fender liner with the 2 screws and clip.
  
  Fig 8: Installing Front Fender Liner With Screws And Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT BATTERY NEGATIVE TERMINAL
Torque: 5.4 N.m (55 kgf.cm, 48 In.lbf)