Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSTOYOTA2004MATRIX XR, FWD, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 960 (STEERING WHEEL & STEERING COLUMN)INTERMEDIATE SHAFT - EXTENSIONINSTALLATION

2004 Toyota Matrix XR, FWD, Standard

Intermediate Shaft - Extension: Installation

2004 Toyota Matrix XR, FWD, StandardSECTION Installation

WARNING: This page is about a different car, the 2004 Chrysler Pacifica. However, it is still accessible from the selected car via links, so may be relevant.

Match splines inside intermediate shaft extension with that on steering gear shaft, then slide extension onto shaft (Figure ).
Install roll pin fastening intermediate shaft extension to power steering gear shaft as follows (Fig 1 ):
1. Insert Installer, Special Tool 6831A, extension and steering gear shaft.
2. Slide roll pin onto Remover shaft.
3. Thread knurled nut all way onto end of Installer.
4. While holding Installer head stationary, turn hex nut pulling roll pin into shafts. Stop installing roll pin once it is centered intermediate shaft extension.
5. Remove tool.
Slide shaft cover shield down over top of steering gear housing closing off shaft area.
Lower vehicle.
Place intermediate shaft cover over intermediate shaft and extension onto mounting studs on dash panel (Figure ).

Fig 1: Installing Roll Pin
Courtesy of DAIMLERCHRYSLER CORP.
Install intermediate shaft and all components necessary to access it. (Refer to INSTALLATION )
Road test vehicle to ensure proper operation of steering.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.