Fuel Tank: Installation

2004 Toyota Matrix XR, FWD, StandardSECTION Installation
WARNING: This page is about a different car, the 2004 Chrysler Pacifica. However, it is still accessible from the selected car via links, so may be relevant.
  1. Support the fuel tank with a transmission jack.
  2. Raise fuel tank and install to vehicle. See Figure.
  3. Install the 2 fuel tank straps. See Figure.
  4. Install the fuel filler tube to the rubber hose at fuel tank. See Figure.
  5. Connect the vapor recirculation tube. See Figure.
  6. Connect the fuel line and EVAP line.
  7. Connect the fuel tank electrical connector. See Figure.
  8. Support driveshaft on jack.
  9. Install the driveshaft support/bearing. See Figure.
  10. Align the Marks on the driveshaft to the rear connection.
  11. Connect the driveshaft rear connection. See Figure.
  12. Install the exhaust system and tighten clamp.
  13. Install the center exhaust hanger rubber grommets. See Figure.
  14. Install muffler hanger rubber grommets. See Figure.
  15. Install the left rear tire.
  16. Lower vehicle.
  17. Connect the negative battery cable.
  18. Fill fuel tank. Use the DRBIII® scan tool to pressurize the fuel system. Check for leaks.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.