Intake/Exhaust Valves & Seats: Installation

2004 Toyota Matrix XR, FWD, StandardSECTION Installation
WARNING: This page is about a different car, the 2004 Chrysler Pacifica. However, it is still accessible from the selected car via links, so may be relevant.
  1. Coat valve stems with clean engine oil and insert them in cylinder head.
  2. If valves or seats have been reground, check valve tip height (A) (Fig 1 ). If valve tip height is greater than 43.65 mm (1.7185 in.) intake or 45.98 mm (1.8102 in.) exhaust, grind valve tip until within specifications. Make sure measurement is taken from cylinder head surface to the top of valve stem.
    Fig 1: Checking Valve Tip Height and Valve Spring Installed Height
    G03572506Courtesy of DAIMLERCHRYSLER CORP.
  3. Install new valve stem seals.
  4. Install valve springs (Refer to INSTALLATIONΒ  ).
  5. Install cylinder head(s) (Refer to INSTALLATIONΒ  ).
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.