Instrument Panel Safety Pad Sub-ASSY: Replacement

HINT:

COMPONENTS: See INSTRUMENT PANEL/METER 

1. TABLE OF BOLT, SCREW AND NUT 

   HINT:

   Indicate the bolts, screws and nuts, which are necessary for installation and removal of the instrument panel, in the illustration and the text with alphabets.

   Fig 1: Bolt, Screw And Nut Specification Chart

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. SHIP MODE SETTING(W/ CD CHANGER) (See REPLACEMENT  ) 
3. DISCONNECT BATTERY NEGATIVE TERMINAL  
4. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
5. REMOVE STEERING WHEEL COVER LOWER NO.2 
6. REMOVE CONNECTOR COVER 

7. REMOVE HORN BUTTON ASSY 

8. REMOVE STEERING WHEEL ASSY 

   (See OVERHAUL  ) 

   SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

9. REMOVE FRONT DOOR SCUFF PLATE LH 
   1. Disengage the tape, 3 clips, 7 claws and remove the front door scuff plate LH.
   Fig 2: Removing Tape, Clips, Claws And Front Door Scuff Plate LH

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE FRONT DOOR SCUFF PLATE RH 
11. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER 
    1. Disconnect the hood lock control cable.
    2. Remove the bolt < B > and screw < I or J >.
    3. Disengage the 3 clips, claw and remove the instrument panel sub-assy upper then disconnect the connectors.
    Fig 3: Removing Bolt And Screw

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH 
    1. Remove the 4 bolts < B >.
    2. Disengage the 2 claws and remove the instrument panel sub-assy lower LH.
    Fig 4: Removing Bolts, Claws And Instrument Panel Sub-Assy Lower LH

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE STEERING COLUMN COVER LWR NO.2 

    (See  OVERHAUL  ) 

14. REMOVE STEERING COLUMN COVER 

    (See OVERHAUL  ) 

15. REMOVE HEADLAMP DIMMER SWITCH ASSY 

    (See REPLACEMENT  ) 

16. REMOVE WINDSHIELD WIPER SWITCH ASSY 

    (See  REMOVAL & INSTALLATION  ) 

17. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.1 
    1. Using a screwdriver, lever up the 2 claws on the instrument panel safety pad sub-assy from inside of the registers.

       HINT:

       Tape the screwdriver tip before use.

    2. Disengage the 2 claws and remove the instrument panel register assy No.1.
    Fig 5: Removing Claws And Instrument Panel Register Assy No.1

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. REMOVE INSTRUMENT PANEL REGISTER ASSY NO.3 
19. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY 
    1. Remove the 2 clips.
    2. Disengage the 2 clips and remove the instrument cluster finish panel sub-assy.
    Fig 6: Removing Clips And Instrument Cluster Finish Panel Sub-Assy

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE COMBINATION METER ASSY 
    1. Remove the 4 screws < G or H >.
    2. Pull out the combination meter assy, then disconnect the connectors.
    Fig 7: Removing Screws

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 
    1. Disengage the 3 claws and disconnect the connector.
    2. Disengage the pin and remove the instrument panel under cover sub-assy No.1.
    Fig 8: Removing Claws And Disconnect Connector

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
22. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER 
    1. Remove the 3 screws < H > and 2 bolts < B >.
    2. Disengage the clip and remove the instrument panel sub-assy lower.
    Fig 9: Removing Screws Clip And Instrument Panel Sub-Assy Lower

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
23. REMOVE CONSOLE PANEL SUB-ASSY UPPER 
    1. Disengage the 4 clips.
    2. Pull out the console panel sub-assy, then disconnect the connectors.
    Fig 10: Removing Clips

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
24. REMOVE CONSOLE PANEL UPPER REAR 
    1. Using a moulding remover, disengage the 6 clips and 2 claws.
    2. Remove the console panel upper rear with console panel upper front.
    Fig 11: Removing Clips And Claws

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
25. REMOVE CONSOLE BOX CARPET 
26. REMOVE RR CONSOLE BOX 
    1. Remove the 2 bolt < C or D >, 2 screws < G >.
    2. Disengage the 2 claws and remove the console box assy rear, then disconnect the connector.
    Fig 12: Removing Bolt Claws And Console Box Assy Rear

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
27. REMOVE INSTRUMENT PANEL FINISH PANEL AND LH 
    1. Remove the screw < I or J >.
    2. Disengage the 2 clips and remove the instrument panel end LH.
    Fig 13: Removing Clips And Instrument Panel End LH

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
28. REMOVE INSTRUMENT PANEL FINISH PANEL END RH 
29. REMOVE AIR CONDITIONER CONTROL ASSEMBLY 
    1. Using a moulding remover, disengage the 5 clips and 3 claws.
    2. Pull out the air conditioner control assembly, then disconnect the connectors.
    Fig 14: Removing Clips And Claws

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
30. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER(W/ LEXUS NAVIGATION SYSTEM) 
    1. Remove the 4 bolts.
    2. Using a moulding remover, disengage the 4 clips and remove the instrument cluster finish panel sub-assy center with radio receiver assy, then disconnect the connectors.
    Fig 15: Removing 4 Bolts

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
31. REMOVE RADIO RECEIVER PANEL(W/O LEXUS NAVIGATION SYSTEM) 
    1. Remove the 4 bolts.
    2. Using a moulding remover, disengage the 4 clips, 3 claws and remove the radio receiver panel with radio receiver assy, then disconnect the connectors.
    Fig 16: Removing 4 Bolts, Clips, Claws And Radio Receiver Panel

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
32. SHIP MODE CONFIRMATION(W/ CD CHANGER)(See  REPLACEMENT  ) 
33. REMOVE FRONT PILLAR GARNISH LH 
    1. Remove a part of the front door opening weather strip LH.
    2. Strongly press the positions where the special clips are used, and release the clips.
    3. Disengage the 2 clips and 2 claws, pull the front pillar garnish LH backward of the vehicle, and remove.
    4. Remove the clip is not reusable.
    Fig 17: Removing Clips And Claws

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
34. REMOVE FRONT PILLAR GARNISH RH 
35. REMOVE INSTRUMENT PANEL FINISH PLATE 
36. DISCONNECT PASSENGER AIRBAG CONNECTOR ( SEE REMOVAL  ) 
37. REMOVE INSTRUMENT PANEL SAFETY PAD CAP 
    1. Using a screwdriver, remove the instrument panel safety pad cap.

    HINT:

    Tape the screwdriver tip before use.

    Fig 18: Removing Instrument Panel Safety Pad Cap

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
38. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY 
    1. Remove the 2 bolts < A > < E >, 2 screws < F > < G > and nut < K >.
    2. Disconnect the connectors.
    3. Disengage the 2 pins and remove the instrument panel safety pad sub-assy.
    Fig 19: Removing Pins And Instrument Panel Safety Pad Sub-Assy

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
39. REMOVE INSTRUMENT CLUSTER MOULDING NO.2 
    1. Using a moulding remover, disengage the 6 claws and remove the instrument cluster moulding No.2.
    Fig 20: Removing Claws And Instrument Cluster Moulding No.2

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
40. REMOVE SWITCH HOLE BASE NO.1 
    1. Disengage the 4 claws and remove the switch hole base No.1.
41. REMOVE GLOVE BOX LAMP ASSY 
    1. Disengage the 2 claws and remove the glove box lamp assy.
42. REMOVE AUTOMATIC LIGHT CONTROL SENSOR 
    1. Using a screwdriver, remove the automatic light control sensor.

    HINT:

    Tape the screwdriver tip, before use.

    NOTE: Do not pry the automatic light control sensor off from the upper position.