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HOMESERVICE MANUALSTOYOTA2004MATRIX XR, FWD, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 795 (STEERING SYSTEM)POWER STEERING GEARREASSEMBLY
2004 Toyota Matrix XR, FWD, Standard

Power Steering Gear: Reassembly

2004 Toyota Matrix XR, FWD, StandardSECTION Reassembly
WARNING: This page is about a different car, the 2004 Lexus IS 300. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When using a vise, do not overtighten it. 
  1. COAT PARTS INDICATED BY ARROWS WITH POWER STEERING FLUID OR MOLYBDENUM DISULFIDE LITHIUM BASE GREASE (See  POWER STEERING GEAR  ) 
    Fig 1: Installing Oil Seal (1 Of 3)
    G00893488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL OIL SEAL 
    1. Apply power steering fluid to a new oil seal, and install the oil seal on the rack housing at an angle.
      NOTE: Install the oil seal in the correct direction. 

      HINT:

      Install the oil seal so that the port faces downward with approx. 15 degrees.

    2. Using SST, push in the oil seal by hand until it passes through the 2 ports.
      1. SST 09631-00180, 09950-70010 (09951-07360)
      NOTE: Do not turn SST when inserting the oil seal. 
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.