Section 530 (Air Conditioning): Removal: Inspection

2004 Toyota Matrix XR, FWD, StandardSECTION Inspection
WARNING: This page is about a different car, the 2003 Lexus IS 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSPECT AIR MIX SERVOMOTOR 
    1. Inspect the air mix servomotor operation.
      1. Connect the positive (+) lead from the battery to terminal 7 and negative (-) lead to terminal 6, then check that the arm turns to "COOL" side smoothly.
        Fig 1: Inspecting Air Mix Servomotor Operation
        G01314371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Connect the positive (+) lead from the battery to terminal 6 and negative (-) lead to terminal 7, then check that the arm turns to "WARM" side smoothly.

      If operations are not as specified, replace the servomotor.

      Fig 2: Inspecting Air Mix Servomotor Operation
      G01314372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Inspect position sensor resistance.

      Measure resistance between terminals at servomotor arm each position as shown in the chart.

      Fig 3: Resistance Condition Chart
      G01314373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.