Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Expansion Valve: Removal
- DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrigerant.
Specified amount: 600 +/- 50 g (21.16 +/- 1.76 oz.)
- REMOVE INSTRUMENT PANEL (See INSTRUMENT PANEL )
- REMOVE EXPANSION VALVE
- Pry out the packings.
HINT:
At the time of installation, please refer to the following item.
Do not reuse the packing.
- Using SST, remove the 4 bolts and separate the expansion valve and tube and accessory.
SST 07110-61050
Torque: 4.1 N.m (42 kgf.cm, 36 in.lbf)
NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.HINT:
At the time of installation, please refer to the following item.
Lubricate 6 new O-rings with compressor oil and install them to the tube and valve.
- Pry out the packings.
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.