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HOMESERVICE MANUALSTOYOTA2004MATRIX XR, FWD, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 530 (AIR CONDITIONING)COMPRESSOR AND MAGNETIC CLUTCHINSTALLATION
2004 Toyota Matrix XR, FWD, Standard

Compressor And Magnetic Clutch: Installation

2004 Toyota Matrix XR, FWD, StandardSECTION Installation
WARNING: This page is about a different car, the 2003 Lexus IS 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL COMPRESSOR 
    1. Install the compressor with the stud bolt.

      Torque: 26 N.m (265 kgf.cm, 19 ft.lbf) 

    2. Install the 2 bolts and nut.

      Torque: 

      Bolt: 52 N.m (530 kgf.cm, 38 ft.lbf) 

      Nut: 52 N.m (530 kgf.cm, 38 ft.lbf) 

    3. Connect the connector.
    4. Install the compressor bracket with the 3 bolts.

      Torque: 

      bolt A: 39 N.m (400 kgf.cm, 29 ft.lbf) 

      bolt B: 52 N.m (530 kgf.cm, 38 ft.lbf) 

    5. Install the PS pump bracket with the bolt.

      Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

  2. INSTALL PS PUMP 
    1. Install 2 PS pump set bolt.

      Torque: 58 N.m (590 kgf.cm, 43 ft.lbf) 

    2. Connect the engine wire.
    3. Connect the PS pump connector and wire harness clamp.
  3. CONNECT DISCHARGE AND SUCTION HOSES 

    Connect the both hoses with 2 nut.

    Torque: 10 N.m (100 kgf.cm, 7 ft.lbf) 

    NOTE: Hose should be connected immediately after the caps have been removed.

    HINT:

    Lubricate 2 new O-rings with compressor oil and install them to the hoses.

  4. INSTALL DRIVE BELT (See  INSTALLATION   ) 
  5. INSPECT DRIVE BELT TENSION (See  DRIVE BELT   ) 
  6. CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY 
  7. EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT 

    Specified amount: 600 +/- 50 g (21.16 +/- 1.76 oz.) 

  8. INSPECT FOR LEAKAGE OF REFRIGERANT 

    Using a gas leak detector, check for leakage of refrigerant. If there is leakage, check the tightening torque at the joints.

  9. INSPECT A/C OPERATION 
    Fig 1: Installing Compressor With Stud Bolt
    G01314405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.