On-Vehicle Inspection

2004 Toyota Matrix XR, FWD, StandardSECTION On-Vehicle Inspection
WARNING: This page is about a different car, the 2003 Lexus IS 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE A/C CONTROL ASSEMBLY 

    (See  REMOVAL   ) 

  2. INSPECT A/C CONTROL ASSEMBLY CIRCUIT 
    1. Disconnect the connector from the A/C control assembly and inspect the connector on the wire harness side, as shown in chart.
      Fig 1: Identifying A/C Control Assembly Connectors Wire Harness Side
      G01314482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Test condition:

      Turn ignition switch ON

      Fig 2: Continuity & Voltage Condition Chart
      G01314483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the circuit is not as specified, inspect the circuit connected to other parts.

      If the circuit is as specified, proceed to INSPECTION  .

    2. Connect the connector to amplifier and inspect the wire harness side connector from the back side, as shown in the chart.

      Test conditions:

      • Running engine at idle speed
      • Blower speed control dial at "HI" position
      • Temperature control dial at "MAX. COOL" position
      • A/C switch ON
    Fig 3: Identifying A/C Control Assembly Connectors Back Side
    G01314484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.