Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Oil Pump: Inspection
- INSPECT OIL JET
Check the oil jet for damage or clogging. If necessary, replace the cylinder block.
- INSPECT RELIEF VALVE
Coat the valve with engine oil and check that it falls smoothly into the valve hole by its own weight.
If it does not, replace the relief valve. If necessary, replace the oil pump assembly.
- INSPECT DRIVE AND DRIVEN ROTORS
- Place the drive and driven rotors into the oil pump body (see REASSEMBLY ).
- Inspect for the tip clearance.
Using a feeler gauge, measure the clearance between the drive and driven rotor tips.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard tip clearance:
0.080 to 0.160 mm (0.0031 to 0.0063 in.)
Maximum tip clearance: 0.35 mm (0.0138 in.)
If the tip clearance is greater than the maximum, replace the rotors as a set.
- Inspect for the side clearance.
Using a feeler gauge and precision straight edge, measure the clearance between the rotors and precision straight edge.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard side clearance:
0.030 to 0.085 mm (0.0012 to 0.0033 in.)
Maximum side clearance: 0.16mm (0.0063 in.)
If the side clearance is greater than the maximum, replace the rotors as a set. If necessary, replace the oil pump assembly.
- Inspect for the body clearance.
Using a feeler gauge, measure the clearance between the driven rotor and body.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard body clearance:
0.100 to 0.170 mm (0.0039 to 0.067 in.)
Maximum body clearance: 0.325 mm (0.0128 in.)
If the body clearance is greater than the maximum, replace the rotors as a set. If necessary, replace the oil pump assembly.
- INSPECT OIL PUMP DRIVE CHAIN AND OIL PUMP SPROCKETS
- Using vernier calipers, measure the length of the 8 links with the chain dully stretched.
Maximum chain elongation: 52.4 mm (2.063 in.)
If the elongation is greater than the maximum, replace the chain.
HINT:
Make the same measurements pulling at 3 or more places selected at random.
- Wrap the chain around the oil pump sprocket.
- Using vernier calipers, measure the sprocket diameter with the chain.
- Using vernier calipers, measure the length of the 8 links with the chain dully stretched.
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.