Oil Pump: Inspection

2004 Toyota Matrix XR, FWD, StandardSECTION Inspection
WARNING: This page is about a different car, the 2004 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSPECT OIL JET 

    Check the oil jet for damage or clogging. If necessary, replace the cylinder block.

    Fig 1: Inspecting Oil Jet
    G02925747Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT RELIEF VALVE 

    Coat the valve with engine oil and check that it falls smoothly into the valve hole by its own weight.

    Fig 2: Inspecting Relief Valve
    G02925748Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If it does not, replace the relief valve. If necessary, replace the oil pump assembly.

  3. INSPECT DRIVE AND DRIVEN ROTORS 
    1. Place the drive and driven rotors into the oil pump body (see REASSEMBLY  ).
    2. Inspect for the tip clearance.

      Using a feeler gauge, measure the clearance between the drive and driven rotor tips.

      Fig 3: Inspecting Drive And Driven Rotor (Tip Clearance)
      G02925749Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard tip clearance: 

      0.080 to 0.160 mm (0.0031 to 0.0063 in.) 

      Maximum tip clearance: 0.35 mm (0.0138 in.) 

      If the tip clearance is greater than the maximum, replace the rotors as a set.

    3. Inspect for the side clearance.

      Using a feeler gauge and precision straight edge, measure the clearance between the rotors and precision straight edge.

      Fig 4: Inspecting Drive And Driven Rotors (Side Clearance)
      G02925750Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard side clearance: 

      0.030 to 0.085 mm (0.0012 to 0.0033 in.) 

      Maximum side clearance: 0.16mm (0.0063 in.) 

      If the side clearance is greater than the maximum, replace the rotors as a set. If necessary, replace the oil pump assembly.

    4. Inspect for the body clearance.

      Using a feeler gauge, measure the clearance between the driven rotor and body.

      Fig 5: Inspecting Drive And Driven Rotors (Body Clearance)
      G02925751Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard body clearance: 

      0.100 to 0.170 mm (0.0039 to 0.067 in.) 

      Maximum body clearance: 0.325 mm (0.0128 in.) 

      If the body clearance is greater than the maximum, replace the rotors as a set. If necessary, replace the oil pump assembly.

  4. INSPECT OIL PUMP DRIVE CHAIN AND OIL PUMP SPROCKETS 
    1. Using vernier calipers, measure the length of the 8 links with the chain dully stretched.

      Maximum chain elongation: 52.4 mm (2.063 in.) 

      If the elongation is greater than the maximum, replace the chain.

      HINT:

      Make the same measurements pulling at 3 or more places selected at random.

      Fig 6: Measuring Links Length With Chain Dully Stretched
      G02925752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Wrap the chain around the oil pump sprocket.
    3. Using vernier calipers, measure the sprocket diameter with the chain.
      Fig 7: Measuring Sprocket Diameter With Chain
      G02925753Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.