Electric Power Steering Gear: Disassembly

2004 Toyota Matrix XR, FWD, StandardSECTION Disassembly
WARNING: This page is about a different car, the 2002 Toyota Prius and 2001 Toyota Prius. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When using a vise, do not overtighten it.
  1. Using SST, secure the electric power steering gear assembly in a vise. SST 09612-00012.
    Fig 1: Identifying SST 09612-00012
    G01066412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Remove RH and LH tie rod ends and lock nuts  :
    1. Place matchmarks on the tie rod end, lock nut and rock end.
      Fig 2: Identifying Tie Rod Ends Matchmarks
      G01066413Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the lock nut and remove the tie rod end and lock nut.
    3. Employ the same manner described above to the other side.
  3. Remove RH and LH clamps, clips and rack boots  :
      CAUTION: Be careful not to damage the boot.
    1. Remove the clamp, clip and rack boot.

      Mark the RH and LH rack boots.

    2. Employ the same manner described above to the other side.
  4. REMOVE RH AND LH RACK ENDS CLAW WASHERS 
      NOTE: Avoid any impact on the steering rack.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.