Power Steering Gear: Installation

2004 Toyota Matrix XR, FWD, StandardSECTION Installation
WARNING: This page is about a different car, the 2002 Toyota Avalon. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install PS gear assembly  :
      CAUTION: Do not damage the turn pressure tubes.
    1. Install the PS gear assembly from the LH of the vehicle.
    2. NOTE: Lift up the stabilizer bar and install the bolts.
    3. Install the 2 gear assembly set bolts and nuts.

      Torque: 181 N.m (1,850 kgf.cm, 134 ft.lbf) 

  2. Install the No. 1 fuel tube protector with 2 bolts and nut.
  3. Connect the stabilizer bar with the 4 bolts.

    Torque: 19 N.m (190 kgf.cm, 14 ft. lbf) 

  4. Connect pressure feed and return tubes  :
    1. Coat 2 new O-rings with power steering fluid and install them to the pressure feed and return tubes.
    2. NOTE:
      • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
      • This torque value is effective in case that SST is parallel to a torque wrench.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.