Throttle Body: Highlander

2004 Toyota Matrix XR, FWD, StandardSECTION Highlander
WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2002 Toyota Tacoma, 2002 Toyota RAV4, 2002 Toyota Prius, 2002 Toyota MR2, and 2002 Toyota Highlander. However, it is still accessible from the selected car via links, so may be relevant.
  1. Check that throttle linkage moves freely at throttle body. Ensure no vacuum ports on throttle body are restricted. Procedure for checking vacuum supply at throttle body is not available from manufacturer.
  2. Check that no clearance exists between throttle stop screw and throttle lever when throttle is fully closed. See Fig 1. If clearance exists between throttle stop screw and throttle lever with throttle fully closed, go to next step.
  3. Loosen lock nut on throttle stop screw. See Fig 1. With clearance between throttle stop screw and throttle lever, hold throttle fully closed and tighten throttle stop screw until it just contacts throttle lever. Once throttle stop screw contacts the throttle lever, tighten throttle stop screw an additional 1/4 turn and then tighten lock nut. Ensure Throttle Position (TP) sensor operates properly after performing this procedure. See THROTTLE POSITION SENSORΒ  under ENGINE SENSORS & SWITCHES.
    Fig 1: Locating Throttle Stop Screw & Throttle Lever (Highlander)
    G00025429Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.