Valve Body Assembly: Reassembly

2004 Toyota Matrix XR, FWD, StandardSECTION Reassembly
WARNING: This page is about a different car, the 2005 Toyota RAV4, 2004 Toyota RAV4, 2003 Toyota RAV4, 2002 Toyota RAV4, and 2001 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install check balls in upper and lower valve bodies. Ensure check balls are installed in correct locations. See Figure and Figure . Install plate to lower valve body. Install lower valve body with plate to upper valve body. Install 7 lower valve body bolts and tighten to 97 INCH lbs. (11 N.m). Bolts are 1.614" (41.00 mm) in length.
  2. Install accumulator pistons, springs, washers and snap rings. Ensure spring free length and outer diameter are within specification. For spring specifications, see ACCUMULATOR VALVE SPRING SPECIFICATIONSΒ  table. Ensure components are installed in correct locations. Install pressure relief check balls, retainer and bolt. Tighten bolt to 97 INCH lbs. (11 N.m). See Figure.
  3. Turn valve body over. Install 7 upper valve body cover bolts. Tighten bolts to 58 INCH lbs. (6.6 N.m). Install 8 upper valve body bolts. Tighten bolts to 97 INCH lbs. (11 N.m). Ensure bolts are installed in correct locations. For bolt identification, see UPPER VALVE BODY BOLT IDENTIFICATIONΒ  table.
  4. Install 5 shift solenoids and bolts. Tighten shift solenoid SLT and SL1 bolts to 58 INCH lbs. (6.6 N.m). Bolt length is .47" (12.0 mm). Tighten all other shift solenoid bolts to 97 INCH lbs. (11 N.m). Bolt length is 1.77" (45.0 mm). See Figure. Ensure primary regulator valve is installed in correct position. See Figure.
ACCUMULATOR VALVE SPRING SPECIFICATIONS

Application (Color) Free Length - In. (mm) Outer Diameter - In. (mm)
Direct Clutch Accumulator
Inner Spring (Brown) 1.873 (47.58) .441 (11.20)
Outer Spring (Brown) 1.874 (47.61) .472 (12.00)
2nd Brake Accumulator
Inner Spring (Purple) 1.728 (43.88) .433 (11.00)
Outer Spring (White) 1.776 (45.12) .465 (11.80)
UPPER VALVE BODY BOLT IDENTIFICATION

Application In. (mm)
Cover Bolt (1)
Bolt A .551 (14.00)
Bolt B .394 (10.00)
Upper Valve Body Bolt (2)
Bolt A 1.614 (41.00)
Bolt B 1.181 (30.00)
(1) Refer to illustration for cover bolt locations. See Figure.
(2) Refer to illustration for upper valve body bolt locations. See Figure.
RENDER: 1.0x

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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

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