Hybrid Transaxle Assembly: Reassembly

2004 Toyota Celica GT, StandardSECTION Reassembly
WARNING: This page is about a different car, the 2002 Toyota Prius. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect rotor bush of MG2 assembly  .

    Using a dial indicator, measure the inside diameter of the rotor bush.

    Fig 1: Measuring Rotor Brush Diameter
    G01065987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard diameter:  20.025 - 20.046 mm (0.78838 - 0.78921 in.).

    Maximum diameter:  20.096 mm (0.79118 in.).

    If the inside diameter exceeds the limit, replace the MG2 assembly.

  2. Place wood block under MG1 assembly to stabilize  .
    Fig 2: Placing Wooden Blocks Under Motor Generator No. 1 Assembly
    G01065988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Install drain plug and screw plug (MG1 Side)  :
    1. Apply liquid sealer to the screw plug and install it to the MG1 assembly with a hexagon wrench.

      Sealant:  Part No. 08833-00080, TREE BOND 1344, LOCTITE 242 or equivalent.

      Torque: 12.7 N.m (130 kgf.cm, 9 ft.lbf)  .

    2. Install a new gasket and the drain plug.
      Fig 3: Identifying Drain & Screw Plugs (MG1 Assembly)
      G01065989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 39 N.m (400 kgf.cm, 29 ft.lbf)  .

  4. CAUTION: Be careful not to bend the parking lock rod.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.