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HOMESERVICE MANUALSTOYOTA2004CELICA GT, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 252 (CHARGING SYSTEM - GENERATORS & REGULATORS)GENERATORDISASSEMBLY
2004 Toyota Celica GT, Standard

Section 252 (Charging System - Generators & Regulators): Generator: Disassembly

2004 Toyota Celica GT, StandardSECTION Disassembly
WARNING: This page is about a different car, the 2002 Toyota Celica. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove Rear End Cover 
    1. Remove the nut and terminal insulator.
    2. Remove the bolt, 3 nuts, plate terminal and end cover.
    Fig 1: Removing Rear End Cover
    G01053503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Remove Brush Holder And Voltage Regulator 
    1. Remove the brush holder cover from the brush holder.
    2. Remove the 5 screws, brush holder and voltage regulator.
    3. Remove the seal plate from the rectifier end frame.
    Fig 2: Locating Screws For Brush Holder & Voltage Regulator Removal
    G01053504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Remove Rectifier Holder 
    1. Remove the 4 screws and rectifier holder.
    2. Remove the 4 rubber insulators.
    Fig 3: Locating Screw For Rectifier Holder Removal
    G01053505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Remove Pulley 
    1. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.

      SST 09820-63011

      1. Torque: 
      2. 39 N.m (400 kgf.cm, 29 ft.lbf) 

    2. Check that SST (A) is secured to the rotor shaft.
      Fig 4: Displaying Pulley Removal
      G01053506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Mount SST (C) in a vise.
    4. Insert SST (B) into SST (C), and attach the pulley nut to SST (C).
      Fig 5: Displaying SST (B) & SST (C)
      G01053507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. To loosen the pulley nut, turn SST (A) in the direction shown in the illustration.
      NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half of a turn.
    6. Remove the generator from SST (C).
      Fig 6: Loosening Pulley Nut
      G01053508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Turn SST (B), and remove SST (A and B).
    8. Remove the pulley nut and pulley.
      Fig 7: Displaying SST (A & B) Removal
      G01053509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Remove Rectifier End Frame 
    1. Remove the 4 nuts and wire clip.
      Fig 8: Displaying Wire Clip Removal
      G01053510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the rectifier end frame.

      SST 09286-46011

    3. Remove the generator washer from the rotor
  6. Remove Rotor From Drive End Frame 
    Fig 9: Removing Rectifier End Frame Using SST
    G01053511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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