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HOMESERVICE MANUALSTOYOTA2004CELICA GT, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 247 (ENGINE COOLING SYSTEM - MECHANICAL)RADIATORINSTALLATION

2004 Toyota Celica GT, Standard

Section 247 (Engine Cooling System - Mechanical): Radiator: Installation

2004 Toyota Celica GT, StandardSECTION Installation

WARNING: This page is about a different car, the 2002 Toyota Celica. However, it is still accessible from the selected car via links, so may be relevant.

Install electric cooling fan to radiator :
Install the cooling fan with the 2 bolts.

Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
Install radiator assembly :
1. Install the 2 lower radiator support bushings.
2. Install the radiator assembly.
3. Install the 2 upper radiator support bushings.
4. Install the radiator upper support with the 2 bolts.
  
  Fig 1: Locating Radiator Mounting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. w/ Cruise control system: Install the cruise control actuator with the 3 bolts.
6. Install the 2 condenser upper supports with the 2 bolts and nuts.
7. Install the center brace with the 2 bolts.
8. Install the hood lock with the 3 bolts.
9. Connect the 2 A/T oil cooler hoses.
10. Connect the lower radiator hose.
11. Connect the upper radiator hose.
12. Connect the No. 1 electric cooling fan connector.
13. Connect the No. 2 electric cooling fan connector.
Install engine coolant reservoir :
1. Install the engine coolant reservoir with the bolt.
  
  Fig 2: Locating Engine Coolant Reservoir Mounting Bolt & Hose Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
2. Connect the 3 radiator reservoir hoses.
Install air cleaner :
Install Bumper Cover .
Fill with engine coolant .
Install upper front fender apron seal and upper radiator support seal .
Start engine and check for coolant leaks .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.