Fuel Pump: Installation

2004 Toyota Celica GT, StandardSECTION Installation
  1. INSTALL FUEL PUMP ASSEMBLY 
    1. Install the new gasket to the fuel pump assembly.
    2. Install the fuel pump assembly to the fuel tank.
      NOTE:
      • Do not damage the fuel pump filter. 
      • Be careful that the arm of the sender gauge should not bent. 
    3. Install the 8 bolts and fuel tank vent tube set plate from the fuel tank.
      • Torque: 4.0 N.m (40 kgf.cm, 35 in..lbf) 
    Fig 1: Installing Bolts & Fuel Tank Vent Tube Set Plate From Fuel Tank
    G00945154Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT FUEL TUBE 
    1. Clean up around the fuel tube.
    2. Connect the fuel tube and emission tube to the fuel pump assembly.
      Fig 2: Connecting Fuel Tube & Emission Tube To Fuel Pump Assembly
      G00945155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the tube joint clip to the fuel suction plate.
  3. CONNECT FUEL PUMP AND SENDER GAUGE CONNECTOR AND VAPOR PRESSURE SENSOR CONNECTOR 

    HINT:

    Start the engine, check for fuel leakage.

  4. INSTALL FLOOR SERVICE HOLE COVER 
    1. Install the service hole cover.
    2. Install the floor carpet.
  5. INSTALL REAR SEAT CUSHION 
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.