HV Battery: Disassembly

Turn the battery assembly upside down, remove the 76 battery module bolts.

HINT:

When not removing a battery module, skip the operation of step 1.

Remove the 12 bolts, screw and battery cover.

Fig 1: Removing Battery Cover

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1. Remove the rear RH and LH bus bar module protectors.
2. Remove the 2 nuts for bus bar module.
   Fig 2: Removing Bus Bar Module Nuts

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3. Remove the nut and wire harness protector.
   Fig 3: Removing Wire Harness Protector

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4. Remove the 3 bolts and service plug assembly.

Fig 4: Removing Service Plug Assembly

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1. Remove the front RH and LH bus bar module protectors.
2. Remove the 2 nuts, and disconnect the power cable from the front bus bar module.
3. Remove the SMR cover from the SMR.
4. Remove 2 bolts, and disconnect the power cable for SMR.
   Fig 5: Removing Power Cable For SMR

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1. Using the service plug, turn the interlock counterclockwise to unlock.
   NOTE: When the interlock is damaged, be sure to replace it with new one. 
2. Remove the 3 bolts and SMR.
   Fig 6: Removing SMR

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1. Disconnect the connector.
   Fig 7: Disconnecting Connector

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2. Remove the 2 bolts and battery ECU.
   Fig 8: Removing Battery ECU

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1. Remove the 36 nuts, RH and LH rear bus bar modules.
2. Remove the 36 nuts, RH and LH front bus bar modules.
   Fig 9: Removing Bus Bar Module

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Remove the 4 bolts and battery clamp bolt.