Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2000 Toyota RAV4 2-Door 2WD L4-2.0L (3S-FE)FACTORY OEM SERVICE PROCEDURE
Clutch, A/T
Direct Clutch:
Piston Stroke 1.12 - 1.52 mm (0.0441 - 0.0598 inch)
Drum Bushing Inside Diameter 48.21 mm (1.8980 inch)
Flange Thickness:
2.6 mm (0.102inch)
2.8 mm (0.110 inch)
3.0 mm (0.118 inch)
3.2 mm (0.126 inch)
Forward Clutch:
Piston Stroke 1.41 - 1.81 mm (0.0555 - 0.0713 inch)
Flange Thickness:
2.8 mm (0.110 inch)
3.0 mm (0.118 inch)
3.2 mm (0.126 inch)
3.37 mm (0.1327 inch)
3.6 mm (0.142 inch)
1st & Reverse Brake:
Piston Stroke (Reference) 1.19 - 2.25 mm (0.0469 - 0.0886 inch)
U/D Clutch:
Clutch Drum Bushing Inside Diameter
Standard:
Front Side 46.500 - 46.525 mm (1.8307 - 1.8317 inch)
Rear Side 55.000 - 55.030 mm (2.1654 - 2.1655 inch)
Maximum:
Front Side 46.570 mm (1.8335 inch)
Rear Side 55.080 mm (2.1685 inch)
U/D Clutch Piston Stroke 1.5 - 1.9 mm (0.059 - 0.075 inch)
Flange Thickness:
2.04 mm (0.0803 inch)
2.4 mm (0.094 inch)
2.5 mm (0.098 inch)
U/D Brake:
Pack Clearance (Reference) 11.5 - 1.97 mm (0.0453 - 0.0776 inch)
Piston Stroke 1.12 - 1.52 mm (0.0441 - 0.0598 inch)
Drum Bushing Inside Diameter 48.21 mm (1.8980 inch)
Flange Thickness:
2.6 mm (0.102inch)
2.8 mm (0.110 inch)
3.0 mm (0.118 inch)
3.2 mm (0.126 inch)
Forward Clutch:
Piston Stroke 1.41 - 1.81 mm (0.0555 - 0.0713 inch)
Flange Thickness:
2.8 mm (0.110 inch)
3.0 mm (0.118 inch)
3.2 mm (0.126 inch)
3.37 mm (0.1327 inch)
3.6 mm (0.142 inch)
1st & Reverse Brake:
Piston Stroke (Reference) 1.19 - 2.25 mm (0.0469 - 0.0886 inch)
U/D Clutch:
Clutch Drum Bushing Inside Diameter
Standard:
Front Side 46.500 - 46.525 mm (1.8307 - 1.8317 inch)
Rear Side 55.000 - 55.030 mm (2.1654 - 2.1655 inch)
Maximum:
Front Side 46.570 mm (1.8335 inch)
Rear Side 55.080 mm (2.1685 inch)
U/D Clutch Piston Stroke 1.5 - 1.9 mm (0.059 - 0.075 inch)
Flange Thickness:
2.04 mm (0.0803 inch)
2.4 mm (0.094 inch)
2.5 mm (0.098 inch)
U/D Brake:
Pack Clearance (Reference) 11.5 - 1.97 mm (0.0453 - 0.0776 inch)
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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