Removal & Installation: Engine: Removal

1996 Toyota Tercel DX, 4D Sedan, AutomaticSECTION Removal
  1. Release fuel pressure. See FUEL PRESSURE RELEASEΒ  under REMOVAL & INSTALLATION. Ensure negative battery cable is disconnected. Drain cooling system and engine oil. Remove hood and battery. Remove air cleaner assembly with air intake hose.
  2. Disconnect necessary coolant hoses and remove radiator. Disconnect control cables at throttle body.
  3. Disconnect necessary electrical connectors, coolant hoses, fuel lines and vacuum hoses for engine removal. Remove charcoal canister.
  4. Raise and support vehicle. Remove lower engine covers. Disconnect necessary electrical connectors, control cables and speedometer cable from transaxle.
  5. On A/T models, disconnect oil cooler lines at transaxle. On M/T models, remove clutch release cylinder with hose attached and secure aside. On all models, remove power steering pump (if equipped) and A/C compressor (if equipped) with hoses attached, and secure aside.
  6. Remove exhaust pipe-to-cylinder block support bracket bolts (if equipped). Remove bolts/nuts and separate exhaust pipe from exhaust manifold.
  7. Remove front wheels. Drain transaxle fluid. Remove bolts and Anti-Lock Brake System (ABS) speed sensor from top of steering knuckle (if equipped).
  8. Remove cotter pin and retainer from end of axle shaft. Apply brakes and remove axle shaft nut.
  9. Remove nut and separate tie rod from steering knuckle. Remove ball joint-to-lower control arm bolts/nuts. Separate lower control arm from ball joint.
  10. Using soft-faced hammer, tap axle shaft from hub assembly. Push hub assembly outward. Separate axle shaft from hub assembly.
  11. Pry left shaft from transaxle or use hammer and brass drift to tap axle shaft from transaxle. See Fig 1.
  12. Support engine with hoist. Remove rear (firewall side) engine mount through-bolt.
  13. Remove through-bolt and right (timing belt side) engine mount. Remove left (transaxle side) engine mount insulator and bracket. Lift engine and transaxle from vehicle.
Fig 1: Removing Axle Shafts
G96G07764Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.