Clutch Operating Cylinder Assembly Removal and Installation: Installation

2013 Suzuki SX4 Crossover, Automatic CVT TransSECTION Installation
WARNING: This page is about a different variant/trim than selected.

Reference: CLUTCH OPERATING CYLINDER ASSEMBLY INSPECTION 

  1. Install clutch operating cylinder assembly (2) to transaxle. Tighten new mounting bolts to specified torque.

    Tightening torque 

    Clutch operating cylinder assembly mounting bolt (a): 10 N.m (1.0 kg-m, 7.5 lbf-ft) 

  2. Connect clutch fluid pipe (4) to clutch operating cylinder assembly temporarily.
  3. Install clutch pipe joint sleeve (3) to transaxle securely and then tighten clutch fluid pipe flare nut (1) to specified torque.

    Tightening torque 

    Clutch fluid pipe flare nut (b): 16 N.m (1.6 kg-m, 11.5 lbf-ft) 

    Fig 1: Tightening Clutch Fluid Pipe Flare Nut
    G06868736Courtesy of SUZUKI OF AMERICA CORP.
  4. Remount transaxle assembly. See MANUAL TRANSAXLE UNIT DISMOUNTING AND REMOUNTING .
  5. Bleed air from system and check clutch pedal free travel and bleed air from clutch system.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.