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HOMESERVICE MANUALSSUZUKI2013SX4 CROSSOVER, AUTOMATIC CVT TRANSREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 30 (ENGINE MECHANICAL)SPECIFICATIONSTHREAD REPAIR SPECIFICATIONS

2013 Suzuki SX4 Crossover, Automatic CVT Trans

Thread Repair Specifications

2013 Suzuki SX4 Crossover, Automatic CVT TransSECTION Thread Repair Specifications

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Left Cylinder Head Camshaft Cover Face

G04842388

Courtesy of SUZUKI OF AMERICA CORP.

LEFT CYLINDER HEAD CAMSHAFT COVER FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M6 x 1.0	201	202	N/A	203	204	205	22.5	0.8858	18.0	0.7087
2	M6 x 1.0	201	202	N/A	203	204	205	THRU		THRU
3	M6 x 1.0	701	N/A	N/A	203	204	205	28.5	1.1220	24.0	0.9449
4	M20 x 1.5	715	716	N/A	717	718	719	25.0	0.9842	17.0	0.6693

Fig 2: Identifying Left Cylinder Head Front Face

G04842389

Courtesy of SUZUKI OF AMERICA CORP.

LEFT CYLINDER HEAD FRONT FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M8 x 1.25	206	207	N/A	208	209	210	THRU		THRU
2	M12 x 1.75	856	857	N/A	858	859	416	40.0	1.5748	32.5	1.2795
3	M8 x 1.25	206	207	N/A	208	209	210	18.0	0.7087	22.5	0.8858

Fig 3: Identifying Left Cylinder Head Intake Face

G04842390

Courtesy of SUZUKI OF AMERICA CORP.

LEFT CYLINDER HEAD INTAKE FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055

Fig 4: Identifying Left Cylinder Head Exhaust Face

G04842391

Courtesy of SUZUKI OF AMERICA CORP.

LEFT CYLINDER HEAD EXHAUST FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M10 x 1.5	211	212	N/A	213	214	215	33.5	1.3189	27.0	1.0630
2	M12 x 1.5	705	706	N/A	707	708	709	27.5	1.0827	13.0	0.5118
3	M6 x 1.0	201	202	N/A	203	204	205	22.5	0.8858	18.0	0.0000
4	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055

Fig 5: Identifying Left Cylinder Head Rear Face

G04842392

Courtesy of SUZUKI OF AMERICA CORP.

LEFT CYLINDER HEAD REAR FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M10 x 1.5	211	212	N/A	213	214	215	33.5	1.3189	27.0	1.0630

Fig 6: Identifying Right Cylinder Head Camshaft Cover Face

G04842393

Courtesy of SUZUKI OF AMERICA CORP.

RIGHT CYLINDER HEAD CAMSHAFT COVER FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M6 x 1.0	201	202	N/A	203	204	205	THRU		THRU
2	M6 x 1.0	701	N/A	N/A	203	204	205	28.5	1.1220	24.0	0.9449
3	M20 x 1.5	715	716	N/A	717	718	719	25.0	0.9842	17.0	0.6693
4	M6 x 1.0	201	202	N/A	203	204	205	22.5	0.8858	18.0	0.7087

Fig 7: Identifying Right Cylinder Head Front Face

G04842394

Courtesy of SUZUKI OF AMERICA CORP.

RIGHT CYLINDER HEAD FRONT FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M8 x 1.25	206	207	N/A	208	209	210	THRU		THRU
2	M6 x 1.0	201	202	N/A	203	204	205	22.5	0.8880	18.0	0.7087
3	M6 x 1.0	201	202	N/A	203	204	205	THRU		THRU
4	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055
5	M12 x 1.75	856	857	N/A	858	859	416	40.0	1.5748	32.5	1.2795

Fig 8: Identifying Right Cylinder Head Intake Face

G04842395

Courtesy of SUZUKI OF AMERICA CORP.

RIGHT CYLINDER HEAD INTAKE FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055

Fig 9: Identifying Right Cylinder Head Exhaust Face

G04842396

Courtesy of SUZUKI OF AMERICA CORP.

RIGHT CYLINDER HEAD EXHAUST FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M6 x 1.0	201	202	N/A	203	204	205	22.5	0.8858	18.0	0.0000
2	M10 x 1.5	211	212	N/A	213	214	215	33.5	1.3189	27.0	1.0630
3	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055

Fig 10: Identifying Right Cylinder Head Rear Face

G04842397

Courtesy of SUZUKI OF AMERICA CORP.

RIGHT CYLINDER HEAD REAR FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M10 x 1.5	211	212	N/A	213	214	215	33.5	1.3189	27.0	1.0630

Fig 11: Identifying Engine Block Front

G04842398

Courtesy of SUZUKI OF AMERICA CORP.

ENGINE BLOCK FRONT SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055
2	M10 x 1.5	211	212	N/A	213	214	215	33.5	1.3189	27.0	1.0630
3	M8 x 1.25	206	207	N/A	208	209	210	THRU		23.0	0.9055
4	M8 x 1.25	206	207	N/A	208	209	210	THRU		THRU
5	M10 x 1.5	211	212	N/A	213	214	215	28.0	1.1024	28.0	1.1024
6	M10 x 1.5	211	212	N/A	213	214	215	THRU		20.0	0.7874
7	M10 x 1.5	211	212	N/A	213	214	215	THRU		28.0	1.1024

Fig 12: Identifying Engine Block Left Side

G04842399

Courtesy of SUZUKI OF AMERICA CORP.

ENGINE BLOCK LEFT SIDE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055
2	M20 x 1.5	715	716	N/A	717	718	719	30.0	1.1810	20.0	0.7874
3	M10 x 1.5	211	212	N/A	213	214	215	33.5	1.3190	27.0	1.0630
4	M14 x 1.5	409	410	N/A	411	412	735	THRU		15.0	0.5905
5	M8 x 1.25	206	207	N/A	208	209	415	16.5	0.6496	11.0	0.4331

Fig 13: Identifying Engine Block Right Side

G04842400

Courtesy of SUZUKI OF AMERICA CORP.

ENGINE BLOCK RIGHT SIDE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M6 x 1.0	201	202	N/A	203	204	205	22.5	0.8858	18.0	0.7087
2	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055
3	M14 x 1.5	409	410	N/A	411	412	735	THRU		15.0	0.5905
4	M10 x 1.5	211	212	N/A	213	214	215	33.5	1.3190	27.0	1.0630

Fig 14: Identifying Engine Block Rear

G04842401

Courtesy of SUZUKI OF AMERICA CORP.

ENGINE BLOCK REAR SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M10 x 1.5	211	212	N/A	213	214	420	33.5	1.3190	27.0	1.0630
2	M6 x 1.0	201	202	N/A	203	204	205	22.5	0.8858	18.0	0.7087
3	M14 x 1.5	409	410	N/A	411	412	735	THRU		15.0	0.5905
4	M10 x 1.5	211	212	N/A	213	214	216	39.5	1.5551	33.0	1.2992
5	M10 x 1.5	211	212	N/A	213	214	420	THRU		THRU

Fig 15: Identifying Engine Block Bottom

G04842402

Courtesy of SUZUKI OF AMERICA CORP.

ENGINE BLOCK BOTTOM SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M10 x 2.0	720	N/A	N/A	721	722	104	56.0	2.2047	49.0	1.9291
2	M8 x 1.25	702	N/A	N/A	703	704	620	46.0	1.8110	40.5	1.5945
3	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055
4	M6 x 1.0	201	202	N/A	203	204	205	THRU		THRU

Fig 16: Identifying Engine Block Left Deck Face

G04842403

Courtesy of SUZUKI OF AMERICA CORP.

ENGINE BLOCK LEFT DECK FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055
2	M11 x 2.0	723	N/A	N/A	724	725	108	102.5	4.0354	94.0	3.7008

Fig 17: Identifying Engine Block Right Deck Face

G04842404

Courtesy of SUZUKI OF AMERICA CORP.

ENGINE BLOCK RIGHT DECK FACE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M11 x 2.0	723	N/A	N/A	724	725	108	102.5	4.0354	94.0	3.7008
2	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055

Fig 18: Identifying Engine Front Cover

G04842405

Courtesy of SUZUKI OF AMERICA CORP.

ENGINE FRONT COVER SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M6 x 1.0	201	202	N/A	203	204	205	THRU		THRU
2	M6 x 1.0	201	202	N/A	203	204	205	21.5	0.8465	18.0	0.7087
3	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055
4	M10 x 1.5	211	212	N/A	213	214	420	THRU		THRU
5	M10 x 1.5	211	212	N/A	213	214	420	33.5	1.3189	27.0	1.0630
6	M8 x 1.25	206	207	N/A	208	209	210	27.5	1.0827	23.0	0.9055

Fig 19: Identifying Upper Intake Manifold - Top

G04842406

Courtesy of SUZUKI OF AMERICA CORP.

UPPER INTAKE MANIFOLD - TOP SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M6 x 1.0	201	202	N/A	203	204	205	THRU		THRU
2	M6 x 1.0	201	202	N/A	203	204	205	22.5	0.8858	18.0	0.7087

Fig 20: Identifying Upper Intake Manifold - Front

G04842407

Courtesy of SUZUKI OF AMERICA CORP.

UPPER INTAKE MANIFOLD - FRONT SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M6 x 1.0	201	202	N/A	203	204	205	THRU		THRU

Fig 21: Identifying Lower Intake Manifold - Top

G04842408

Courtesy of SUZUKI OF AMERICA CORP.

LOWER INTAKE MANIFOLD - TOP SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M6 x 1.0	201	202	N/A	203	204	205	THRU		THRU
2	M8 x 1.25	206	207	N/A	208	209	210	THRU		THRU

Fig 22: Identifying Oil Pan Front

G04842409

Courtesy of SUZUKI OF AMERICA CORP.

OIL PAN FRONT SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M10 x 1.5	211	212	N/A	213	214	420	33.5	1.3189	27.0	1.0630
2	M12 x 1.75	856	857	N/A	858	859	416	39.5	1.5551	32.0	1.2598
3	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055
4	M8 x 1.25	610	N/A	N/A	208	209	620	37.5	1.4764	32.0	1.2598

Fig 23: Identifying Oil Pan Left Side

G04842410

Courtesy of SUZUKI OF AMERICA CORP.

OIL PAN LEFT SIDE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M10 x 1.5	211	212	N/A	213	214	420	33.5	1.3189	27.0	1.0630

Fig 24: Identifying Oil Pan Right Side

G04842411

Courtesy of SUZUKI OF AMERICA CORP.

OIL PAN RIGHT SIDE SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M12 x 1.75	856	857	N/A	858	859	416	THRU		THRU
2	M8 x 1.25	206	207	N/A	208	209	210	28.5	1.1220	23.0	0.9055
3	M10 x 1.5	211	212	N/A	213	214	420	33.5	1.3189	27.0	1.0630

Fig 25: Identifying Oil Pan Rear

G04842412

Courtesy of SUZUKI OF AMERICA CORP.

OIL PAN REAR SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M10 x 1.5	211	212	N/A	213	214	420	33.5	1.3189	27.0	1.0630

Fig 26: Identifying Oil Pan Top

G04842413

Courtesy of SUZUKI OF AMERICA CORP.

OIL PAN TOP SPECIFICATION

Hole Location	Thread Size	Drill	Counter Bore Tool	Stop Collar	Tap	Driver	Insert	Drill Depth (Maximum)		Tap Depth (Minimum)
-	-	J 42385-						MM	(IN)	MM	(IN)
1	M6 x 1.0	701	N/A	N/A	203	204	205	28.0	1.1024	23.5	0.9252

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.