Engine Front Cover Installation (Third Design)

2013 Suzuki SX4 Crossover, Automatic CVT TransSECTION Engine Front Cover Installation (Third Design)
WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: ENGINE FRONT COVER ASSEMBLE .

Special Tool 

EN 46109 Guide Pins 

Fig 1: Identifying Special Tool (EN 46109)
G04842315Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the 8 mm (0.315 in) guide from the EN 46109 into the cylinder block positions as shown in Fig 1.
    Fig 2: Identifying Cylinder Block Seal
    G04842316Courtesy of SUZUKI OF AMERICA CORP.
  2. Install the NEW engine front cover to cylinder block seal.
    Fig 3: Placing Bead Of RTV Sealant On Engine Front Cover
    G04842317Courtesy of SUZUKI OF AMERICA CORP.
  3. Place a 3 mm (0.118 in) bead of RTV sealant, GM P/N 12378521 (Canadian P/N 88901148) or equivalent, on the engine front cover as shown in Fig 3 (1).
    Fig 4: Identifying Engine Front Cover
    G04842318Courtesy of SUZUKI OF AMERICA CORP.
  4. Place the engine front cover onto the EN 46109 and slide into position.
  5. Remove the EN 46109 from the cylinder block.
    Fig 5: Identifying Engine Front Cover Deadener
    G04842319Courtesy of SUZUKI OF AMERICA CORP.
  6. Install the engine front cover deadener.
    Fig 6: Identifying Engine Front Cover Bolts (1 Of 2)
    G04842320Courtesy of SUZUKI OF AMERICA CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.