Output Gear Assembly Installation

2013 Suzuki SX4 Crossover, Automatic CVT TransSECTION Output Gear Assembly Installation
WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: TRANSMISSION CASE INSPECTIONΒ .

Reference: FRONT DIFFERENTIAL BEARING RACE AND SELECTIVE SHIM INSTALLATIONΒ .

Reference: MANUAL SHIFT SHAFT SEAL AND BEARING INSTALLATIONΒ .

Reference: FRONT WHEEL DRIVE SHAFT OIL SEAL INSTALLATIONΒ .

Reference: FRONT DIFFERENTIAL CARRIER SEAL INSTALLATIONΒ .

Fig 1: Identifying Output Gear Assembly
G04846109Courtesy of SUZUKI OF AMERICA CORP.
  1. Rotate the transmission case so that the I.D. tag is facing up.
  2. Install the output gear assembly (12) into the transmission case assembly.
    Fig 2: Identifying Output Gear Retaining Ring & Output Gear Assembly
    G04846110Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the output gear retaining ring (48) into the output gear assembly (12) groove.

    Reference: ROTATIONAL TORQUE MEASUREMENTΒ .

    Reference: LOW AND REVERSE CLUTCH PISTON INSTALLATIONΒ .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.