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HOMESERVICE MANUALSSUZUKI2013SX4 CROSSOVER, AUTOMATIC CVT TRANSREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 14 (AUTOMATIC TRANSMISSION)REPAIR INSTRUCTIONSCASE COVER ASSEMBLY ASSEMBLE
2013 Suzuki SX4 Crossover, Automatic CVT Trans

Case Cover Assembly Assemble

2013 Suzuki SX4 Crossover, Automatic CVT TransSECTION Case Cover Assembly Assemble
WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: 1-2 REVERSE CLUTCH ASSEMBLE .

Fig 1: Identifying Forward Clutch Accumulator Piston Fluid Seal Ring & Piston
G04846171Courtesy of SUZUKI OF AMERICA CORP.
  1. Apply automatic transmission fluid to the new forward clutch accumulator piston fluid seal ring (613).
  2. Install the new forward clutch accumulator piston fluid seal ring (613) onto forward clutch accumulator piston (612).
  3. Install the forward clutch accumulator piston spring (614) and the forward clutch accumulator piston (612) into the forward clutch accumulator cover (616).
  4. Apply automatic transmission fluid to the new forward clutch accumulator cover seal (615).
  5. Install the new forward clutch accumulator cover seal (615) onto forward clutch accumulator cover (616).
  6. Install the forward clutch accumulator cover assembly onto the transmission case cover.
    CAUTION: Refer to FASTENER NOTICE .
  7. Install and tighten 1 of the 2 forward clutch accumulator cover bolts (617).

    Tightening torque 

    Tighten the forward clutch accumulator cover bolt (617) to 10 N.m (89 lb in)  .

    Fig 2: Identifying Forward/Direct Clutch Housing Thrust Selective Bearing Race & Forward Clutch Housing Fluid Seal Rings
    G04846172Courtesy of SUZUKI OF AMERICA CORP.
  8. Apply automatic transmission fluid to the 3 new forward clutch housing fluid seal rings (607). Install the 3 new forward clutch housing fluid seal rings (607).
  9. Install the forward/direct clutch housing thrust selective bearing race (628) without any markings. This is the 0.81 mm (0.032 in) thick race and will determine the correct thickness for the forward/direct clutch end play measurement.
    Fig 3: Identifying Pipe Seals & 4-5 Clutch Apply Pipe
    G04846173Courtesy of SUZUKI OF AMERICA CORP.
  10. Apply automatic transmission fluid to the 2 new 4-5 clutch apply pipe seals (608).
  11. Install the 2 pipe seals (608) onto the 4-5 clutch apply pipe (609).
    Fig 4: Identifying 4-5 Clutch Apply Pipe
    G04846174Courtesy of SUZUKI OF AMERICA CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.