SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSSUZUKI2013SX4 CROSSOVER, AUTOMATIC CVT TRANSREPAIR AND DIAGNOSISENGINE PERFORMANCEFUEL DELIVERYFUEL SYSTEMREPAIR INSTRUCTIONSFUEL TANK REMOVAL AND INSTALLATIONINSTALLATION
2013 Suzuki SX4 Crossover, Automatic CVT Trans

Fuel Tank Removal and Installation: Installation

2013 Suzuki SX4 Crossover, Automatic CVT TransSECTION Installation

Reference: FUEL TANK INSPECTION 

Reference: FUEL TANK PURGING PROCEDURE 

CAUTION:

Failure to take proper precautions when reinstalling the fuel tank connections can result in fuel leakage or damage.

  • Clean the outside surface of the pipe where each quick joint is to be installed, push the pipe into the joint until the joint lock clicks, and then confirm that the pipe is connected securely.
  • Secure the fuel hoses and the wheel speed sensor harness (if equipped) so that they will not come in contact with each other.
  1. If parts have been removed from fuel tank, install them before installing fuel tank to vehicle.
  2. Raise fuel tank (1) with jack (2) and connect fuel pump connector (3), ground wire (4) and clamp wire harness.

    Tightening torque 

    Ground wire bolt (a): 11 N.m (1.1 kg-m, 8.5 lbf-ft) 

  3. Install fuel tank to vehicle, and tighten new fuel tank bolts to specified torque.

    Tightening torque 

    Fuel tank bolt (b): 45 N.m (4.6 kg-m, 33.5 lbf-ft) 

    Fig 1: Identifying Fuel Tank Hoses, Clamps And Bolts
    G06867196Courtesy of SUZUKI OF AMERICA CORP.
  4. Connect fuel filler hose (1), breather hose (3) and clamps (2) to fuel filler neck (3) as shown in figure, and clamp them securely.

    Tightening torque 

    Fuel tank hose clamp (Non-EVAP-leak-check model) (a): 1.5 N.m (0.15 kg-m, 1.5 lbf-ft) 

    Fuel tank hose clamp (EVAP leak check model) (b): 3.5 N.m (0.36 kg-m, 2.5 lbf-ft) 

    Fig 2: Connecting Fuel Filler Hose Breather Hose And Clamps To Fuel Filler Neck
    G06867197Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect quick joints (1) to each pipe (2) as shown in figure.
    Fig 3: Connecting Quick Joints To Each Pipe
    G06867198Courtesy of SUZUKI OF AMERICA CORP.
  6. Install exhaust center pipe. See EXHAUST PIPE AND MUFFLER REMOVAL AND INSTALLATION
  7. Install propeller shaft (4WD model). See PROPELLER SHAFT ASSEMBLY REMOVAL AND INSTALLATION
  8. Install EVAP canister. See EVAP CANISTER REMOVAL AND INSTALLATION
  9. Connect negative (-) cable at battery.
  10. With engine stationary, turn ignition switch to ON position and check for fuel leaks. See FUEL LEAKAGE CHECK PROCEDURE .
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

Shop Manual-Ready ToolsFree Quote CheckQuote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.