Engine Cooling System Inspection

2013 Suzuki SX4 Crossover, Automatic CVT TransSECTION Engine Cooling System Inspection
WARNING: If the radiator cap is removed when the engine and radiator are still hot, extremely hot fluid and steam may spew out under pressure. This can cause severe burns. Wait until the engine coolant temperature has lowered before removing the radiator cap.
  1. Check cooling system for leakage or damage.
  2. Remove radiator cap, see RADIATOR CAP REMOVAL AND INSTALLATION .
  3. Check coolant for proper level and freeze protection.
  4. Check coolant leaks from cooling system according to the following procedure.
    1. Attach pressure tester (1) to water filler as shown in figure, and then apply specified pressure to cooling system.

      Cooling system holding pressure 

      110 kPa (1.1 kgf/cm 2  , 15.9 psi) 

      Fig 1: Checking Cooling System Holding Pressure
      G06867132Courtesy of SUZUKI OF AMERICA CORP.
    2. Check that cooling system holds the pressure.

      If cooling system does not hold applied pressure, Check cooling system for coolant leaks.

  5. Check radiator cap according to the following procedure.
    1. Attach pressure tester (1) to radiator cap (2) as shown in figure, and then apply specified pressure.

      Radiator cap holding pressure 

      108 kPa (1.1 kgf/cm 2  , 15.6 psi) 

      Fig 2: Checking Radiator Cap Holding Pressure
      G06867133Courtesy of SUZUKI OF AMERICA CORP.
    2. Check that radiator cap holds applied pressure.

      If the pressure at which radiator cap releases air is higher or lower than holding pressure, replace radiator cap.

  6. Detach pressure tester and rinse off spilled coolant.
  7. Install radiator cap on water filler, see RADIATOR CAP REMOVAL AND INSTALLATION .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.