Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Engine Cooling System Inspection
- Check cooling system for leakage or damage.
- Remove radiator cap, see RADIATOR CAP REMOVAL AND INSTALLATION .
- Check coolant for proper level and freeze protection.
- Check coolant leaks from cooling system according to the following procedure.
- Attach pressure tester (1) to water filler as shown in figure, and then apply specified pressure to cooling system.
Cooling system holding pressure
110 kPa (1.1 kgf/cm 2 , 15.9 psi)
- Check that cooling system holds the pressure.
If cooling system does not hold applied pressure, Check cooling system for coolant leaks.
- Attach pressure tester (1) to water filler as shown in figure, and then apply specified pressure to cooling system.
- Check radiator cap according to the following procedure.
- Attach pressure tester (1) to radiator cap (2) as shown in figure, and then apply specified pressure.
Radiator cap holding pressure
108 kPa (1.1 kgf/cm 2 , 15.6 psi)
- Check that radiator cap holds applied pressure.
If the pressure at which radiator cap releases air is higher or lower than holding pressure, replace radiator cap.
- Attach pressure tester (1) to radiator cap (2) as shown in figure, and then apply specified pressure.
- Detach pressure tester and rinse off spilled coolant.
- Install radiator cap on water filler, see RADIATOR CAP REMOVAL AND INSTALLATION .
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.