ESP® Hydraulic Unit/Control Module Assembly Removal and Installation: Installation

2012 Suzuki Kizashi Sport GTS, 4WDSECTION Installation

Reverse removal procedure, noting the following points.

  • Be careful not to scratch bushings with the burr of the bracket.
  • Tighten brake pipe flare nuts using special tool and ESP® hydraulic unit/control module assembly nuts to specified torque.

    Special Tool 

    1. 09950-78220 

    Tightening torque 

    Brake pipe flare nut (M10) (a): 16 N.m (1.6 kg-m, 12.0 lbf-ft) 

    Brake pipe flare nut (M12) (b): 19 N.m (1.9 kg-m, 14.0 lbf-ft) 

    ESP® hydraulic unit/control module assembly nut (c): 8.0 N.m (0.8 kg-m, 6.0 lbf-ft) 

    Fig 1: Identifying ESP Hydraulic Unit/Control Module Assembly Nuts And Brake Pipe Flare Nut
    G06526615Courtesy of SUZUKI OF AMERICA CORP.
  • Bleed air from brake system. (Blake fluid replacement)
  • Check for leakage of brake fluid and perform ESP® hydraulic unit operation check. (ESP® Hydraulic Unit Operation Check)
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.