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HOMESERVICE MANUALSSUZUKI2008SWIFT +REPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE MECHANICALENGINE MECHANICAL - 1.6LREPAIR INSTRUCTIONS - OFF VEHICLEEXHAUST MANIFOLD INSTALLATION
2008 Suzuki Swift +

Exhaust Manifold Installation

2008 Suzuki Swift +SECTION Exhaust Manifold Installation
    Fig 1: Exhaust Manifold Retaining Nut Tightening Sequence
    GM1291216Courtesy of GENERAL MOTORS CORP.
  1. Install the exhaust manifold and gasket.
    2. NOTE: Refer to Fastener Notice .
  2. Install the exhaust manifold retaining nuts and tighten in the sequence shown.

    Tighten:  Tighten the exhaust manifold retaining nuts to 25 N.m (18 lb ft).

    3. Fig 2: View Of Exhaust Manifold Nuts
    GM1291211Courtesy of GENERAL MOTORS CORP.
  3. Install the exhaust manifold nuts to the catalytic converter.

    Tighten:  Tighten the exhaust manifold nuts to 40 N.m (30 lb ft).

    4. Fig 3: View Of Exhaust Manifold Heat Shield And Bolts
    GM1291202Courtesy of GENERAL MOTORS CORP.
  4. Install the heat shield.

    Tighten:  Tighten the heat shield bolts to 13 N.m (10 lb ft).

  5. Connect the oxygen sensor connector.
  6. Connect the negative battery cable.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.