Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSSUZUKI2005XL-7 2WD V6-2.7LREPAIR AND DIAGNOSISTRANSMISSION AND DRIVETRAINMANUAL TRANSMISSION/TRANSAXLESERVICE AND REPAIROVERHAUL (INTERNAL COMPONENTS)MANUAL TRANSMISSION INTERMEDIATE CASE AND FRONT CASE (LOCATION OF KNOCK AND PLUG) ASSEMBLY
2005 Suzuki XL-7 2WD V6-2.7L
Manual Transmission Intermediate Case and Front Case (Location of Knock and Plug) Assembly
2005 Suzuki XL-7 2WD V6-2.7LSECTION Manual Transmission Intermediate Case and Front Case (Location of Knock and Plug) Assembly
Manual Transmission Intermediate Case and Front Case (Location of Knock and Plug) Assembly
Reference: Manual Transmission Assembly Dismounting and Remounting: H27 Engine Model
Reference: Manual Transmission Unit Disassembly: H27 Engine Model
^ Install knock pin (1) and plug (2) (sealant applied) to front case as shown in the figure.
"A": Sealant 99000-31110
^ Install knock pin (1) into front case (2) as shown in the figure.
Reference: Manual Transmission Assembly Dismounting and Remounting: H27 Engine Model
Reference: Manual Transmission Unit Disassembly: H27 Engine Model
^ Install knock pin (1) and plug (2) (sealant applied) to front case as shown in the figure.
"A": Sealant 99000-31110
^ Install knock pin (1) into front case (2) as shown in the figure.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.