Alignment: Service and Repair

2005 Suzuki XL-7 2WD V6-2.7LSECTION Service and Repair
TOE ADJUSTMENT





Toe is adjusted by changing tie rod length. Loosen right and left tie rod end lock nuts first and then rotate right and left tie rods by the same amount to align toe-in to specification. In this adjustment, right and left tie rods should become equal in length. After adjustment, tighten lock nuts to specified torque.
Tightening torque
Tie rod lock nut (a): 65 Nm (6.5 kg-m, 47.0 ft. lbs.)

CAMBER AND CASTER ADJUSTMENT
Should camber or caster be found out of specifications upon inspection, locate its cause first. If it is in damaged, loose, bent, dented or worn suspension parts, they should be replaced. If it is in body, repair it so as to attain specifications. To prevent possible incorrect reading of camber or caster, vehicle front end must be moved up and down a few times before inspection.

STEERING ANGLE





When tie rod end was replaced, check toe and then also steering angle with turning radius gauges (1). If steering angle is not correct, check if right and left tie-rods are equal in length ("A" in the figure).
Steering angle
Inside: 35° ± 3°
Outside: 33° ± 3°

NOTE: If tie rod lengths were changed to adjust steering angle, reinspect toe-in.

REFERENCE INFORMATION
SIDE SLIP
For inspecting front wheel side slip with side slip tester
Side slip limit: Less than 3 mm/m (0.118 inch/3 ft)
If side slip exceeds above limit, toe-in or front wheel alignment may out not be correct.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.