Conditions for Clearing the MIL/DTC

2005 Suzuki Swift +SECTION Conditions for Clearing the MIL/DTC
  • The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
  • A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
  • A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
  • Clear the MIL and the DTC with a scan tool.
DTC P0402

Step Action Values Yes No
Schematic Reference: Engine Controls Schematics
Connector End View Reference: Engine Controls Connector End Views
1 Did you perform the Diagnostic System Check - Engine Controls? - Go to Step 2  Go to Diagnostic System Check - Engine Controls
2
  1. Turn ON the ignition, with the engine OFF.
  2. Observe the EGR Position Sensor parameter with a scan tool.
Is the percentage within the specified range?
0-3% Go to Step 3  Go to Step 4 
3
  1. Observe the Freeze Frame/Failure Records for this DTC.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.
Did the DTC fail this ignition?
- Go to Step 4  Go to Intermittent Conditions
4
  1. Disconnect the harness connector of the exhaust gas recirculation (EGR) valve.
  2. Turn ON the ignition, with the engine OFF.
  3. Probe the control circuit of the EGR valve with a test lamp that is connected to battery voltage.
Does the test lamp illuminate?
- Go to Step 6  Go to Step 5 
5
  1. Turn OFF the ignition.
  2. Remove the EGR valve. Refer to Exhaust Gas Recirculation (EGR) Valve Replacement .
  3. Inspect the EGR valve for carbon deposits or foreign material between the EGR pintle and seating surface.
Did you find and correct the condition?
- Go to Step 11  Go to Step 9 
6 Test the control circuit of the EGR valve for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 11  Go to Step 7 
7 Test for short terminals and poor connections at the EGR valve. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 11  Go to Step 8 
8 Test for short terminals and poor connections at the engine control module (ECM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.
Did you find and correct the condition?
- Go to Step 11  Go to Step 10 
9 Replace the EGR valve. Refer to Exhaust Gas Recirculation (EGR) Valve Replacement .
Did you complete the replacement?
- Go to Step 11  -
10 Replace the ECM. Refer to Engine Control Module (ECM) Replacement .
Did you complete the replacement?
- Go to Step 11  -
11
  1. Clear the DTCs with a scan tool.
  2. Turn OFF the ignition for 30 seconds.
  3. Start the engine.
  4. Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records.
Did the DTC fail this ignition?
- Go to Step 2  Go to Step 12 
12 Observe the Capture Info with a scan tool.
Are there any DTCs that have not been diagnosed?
- Go to Diagnostic Trouble Code (DTC) List System OK
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.