Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSSUZUKI2004XL-7 EX, 4WDREPAIR AND DIAGNOSISHEATING, VENTILATION & A/C (HVAC)HVAC CONTROL SYSTEMSMANUAL A/C SYSTEMSSPECIFICATIONSTIGHTENING TORQUE SPECIFICATIONS
2004 Suzuki XL-7 EX, 4WD
Tightening Torque Specifications
2004 Suzuki XL-7 EX, 4WDSECTION Tightening Torque Specifications
Torque Specifications
| Fastening part | Tightening torque | ||
|---|---|---|---|
| N.m | kg.m | lb.ft | |
| 8 mm (0.31 in.) pipe | 15 | 1.5 | 11.0 |
| 16 mm (0.63 in.) pipe | 25 | 2.5 | 18.0 |
| Cap | 12.5 | 1.25 | 9 1.8 |
| Dual pressure switch | 10 | 1.0 | 7.5 |
| Tension pulley bolt | 25 | 2.5 | 18.5 |
| Compressor mounting bolt | 23 | 2.3 | 17.0 |
| Armature plate nut | 14 | 1.4 | 10.5 |
| Armature plate bolt | 13 | 1.3 | 9.0 |
NOTE:
The specified tightening torque is also described in the following.
- "A/C Components Location for H27 Engine Model: Manual Type", see Figure.
- REAR BLOWER MOTOR SWITCH COMPONENTS FOR H27 ENGINE MODEL
- "Magnet Clutch Components for H25 Engine Model: Manual Type", see Figure.
- "Magnet Clutch Components for H27 Engine Model: Manual Type", see Figure.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.