Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
General Diagnostic Table: Inspection: Clutch
| Symptoms | Possible cause | Corrective action |
|---|---|---|
| 1. Clutch slippage It is hard to perceive clutch slippage in the early stage, but pay attention to the following symptoms.
|
(a) Oil on the clutch face | Replace. |
| (b) Worn clutch face | Replace. | |
| (c) Deteriorated diaphragm spring | Replace. | |
| (d) Warped pressure plate or flywheel | Repair or replace. | |
| (e) Defective release bearing holder | Repair or replace. | |
| 2. Clutch drags. As a symptom of this trouble, a harsh scratching noise occurs and control becomes difficult when shifting gears. The symptom becomes more apparent when shifting into the 1st gear. However, because most trouble of this sort is due to a defective synchronization mechanism, perform the following tests.
The problem is caused by insufficient disengagement of the clutch if an abnormal noise occurs during this test. |
(a) Worn or rusty clutch disc hub spline | Replace the clutch disc. |
| (b) Excessive deflection of clutch disc face | Repair or replace. | |
| (c) Crankshaft pilot needle bearing sticking | Replace. | |
| (d) Cracked clutch disc face | Replace. | |
| (e) Stuck clutch disc (smeared by oil or water) | Replace. | |
| 3. Clutch chatters. Clutch chattering is an unpleasant vibration to the whole vehicle when the vehicle is just started with clutch partially engaged. |
(a) Adhesion of oil on the clutch face | Replace the clutch disc. |
| (b) Weak or broken damper spring | Replace the clutch disc. | |
| (c) Poor contact of the disc surface or excessively worn disc | Replace the faulty clutch disc. | |
| (d) Warped pressure plate or flywheel | Repair or replace. | |
| (e) Loose disc rivets | Replace the clutch disc. | |
| (f) Loose engine mounting | Retighten or replace mounting. | |
| (g) Loose pitching stopper | Retighten the pitching stopper. Or replace it. | |
| 4. Noisy clutch Noise occurs when the clutch is disengaged, engaged, or partially engaged. |
(a) Insufficient grease at contacting sections of release lever | Clean, apply grease, or replace release lever. |
| (b) Broken, worn or insufficiently lubricated release bearing | Replace the release bearing. | |
| (c) Insufficient lubrication of the pilot bearing | Replace the pilot bearing. | |
| (d) Loose clutch disc hub | Replace the clutch disc. | |
| (e) Loose damper spring retainer | Replace the clutch disc. | |
| (f) Weak or broken damper spring |
Replace the clutch disc. | |
| 5. Clutch grabs suddenly. When starting the vehicle with the clutch partially engaged, the clutch engages suddenly and the vehicle jumps instead of making a smooth start. | (a) Grease or oil on facing | Replace the clutch disc. |
| (b) Deteriorated cushioning spring | Replace the clutch disc. | |
| (c) Worn or rusted spline of clutch disc or main shaft | Take off rust, apply grease or replace clutch disc or main shaft. | |
| (d) Deteriorated or broken damper spring | Replace the clutch disc. | |
| (e) Loose engine mounting | Retighten or replace mounting. | |
| (f) Deteriorated diaphragm spring | Replace. |
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.