Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Rear Drive Shaft: Adjustment
- Using the ST, measure the distance "A" from ST end face to rear drive shaft thrust needle bearing catch surface.
ST 398643600 GAUGE
- Using the ST, measure the height "B" from the intermediate case mating surface to the ST end face.NOTE: Place the measurement tool at the dent on ST upper side to measure.
ST 499737100 PULLER SET
- Using the ST, measure the height "C" from ST end face to transfer clutch assembly thrust needle bearing catch surface.NOTE: Place the measurement tool at the dent on ST upper side to measure.
ST 499737100 PULLER SET
- Obtain the thickness of thrust bearing using the following formula to select the thrust bearing.
T mm = (A - 15) - (B - C) - (0.05 - 0.25)
[T in = (A - 0.591) - (B - C) - (0.002 - 0.01)]
T: Thrust bearing thickness
A: Height from the ST end face to the rear drive shaft thrust needle bearing catch surface
B: Height from the mating surface of the intermediate case to the ST end face
C: Height from the ST end face to the transfer clutch assembly thrust needle bearing catch surface 15 mm (0.591 in): Thickness of ST
0.05 - 0.25 mm (0.002 - 0.01 in): Clearance
| Thrust bearing | |
|---|---|
| Part No. | Thickness mm (in) |
| 806536020 | 3.8 (0.15) |
| 806535030 | 4.0 (0.157) |
| 806535040 | 4.2 (0.165) |
| 806535050 | 4.4 (0.173) |
| 806535060 | 4.6 (0.181) |
| 806535070 | 4.8 (0.189) |
| 806535090 | 5.0 (0.197) |
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.