Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Differential Case Assembly
- Install the washer and differential bevel gear into differential case (LH).
- Install the differential bevel gear pinions into differential case (LH) and install the pinion shaft.
- Install the straight pin.
- Install the differential case (RH) to hypoid driven gear and secure with vise.
- Install the washer and differential bevel gear to the differential case (RH).
- Using the ST, install the hypoid driven gear by tightening the installation bolt.
ST 18270KA020 SOCKET (E20)
Courtesy of SUBARU OF AMERICA, INC.
Tightening torque:Β
20 N.m (2.0 kgf-m, 14.8 ft-lb)Β
- While checking the tightening angle with the angle gauge, further tighten the hypoid driven gear mounting bolts.
Tightening angle:Β
45° ±2Β°Β
- Measurement of backlash (selection of washer)
- Install the SUBARU genuine axle shaft to differential case.
Part No. 38415AA070 Axle shaft
- Measure the gear backlash using ST1 and ST2, and then insert the ST2 through the window of differential case.
ST1 498247001 MAGNET BASE
ST2 498247100 DIAL GAUGE
NOTE:- Measure the backlash by applying a differential bevel pinion tooth between two differential bevel gear teeth.
- When measuring, fix the differential bevel pinion in place with a screwdriver covered with cloth, or a similar tool.
Specification:Β
0.13 - 0.18 mm (0.0051 - 0.0071 in)Β
- If the backlash is not within specification, select a washer from the table below and replace.
Washer Part No. Thickness mm (in) 803038021 0.95 (0.037) 803038022 1.00 (0.039) 803038023 1.05 (0.041) - Install the SUBARU genuine axle shaft to differential case.
- Using the ST, install the left and right taper roller bearings.
ST1 499277100 BUSHING 1-2 INSTALLER
ST2 398497701 SEAT
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.