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HOMESERVICE MANUALSSUBARU2016LEGACY 2.5IREPAIR AND DIAGNOSISENGINE MECHANICALCOOLING SYSTEM (MECHANICAL)ENGINE COOLING SYSTEM (H4DO)RADIATORINSTALLATION
2016 Subaru Legacy 2.5i

Engine Cooling System (H4DO): Radiator: Installation

2016 Subaru Legacy 2.5iSECTION Installation
  1. Install the radiator lower cushion to the vehicle body.
    Fig 1: Locating Radiator Lower Cushion
    G10263020Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator to vehicle.
    NOTE: Make pins on the lower side of radiator be fitted into the radiator lower cushions.
  3. Remove the ropes or other means used to secure the condenser to the vehicle.
    Fig 2: Securing Condenser To Vehicle Using Ropes
    G10263019Courtesy of SUBARU OF AMERICA, INC.
  4. Temporarily tighten the bolts securing the condenser upper bracket to the radiator.
    Fig 3: Locating Condenser Upper Bracket Bolts
    G10263018Courtesy of SUBARU OF AMERICA, INC.
  5. Position the condenser lower bracket, and install the bolts securing the condenser lower bracket to the condenser.

    Tightening torque: 

    3.9 N.m (0.4 kgf-m, 2.9 ft-lb) 

    Fig 4: Locating Condenser Lower Bracket Screws
    G10263017Courtesy of SUBARU OF AMERICA, INC.
  6. Using the ST, tighten the bolts securing the condenser lower bracket to the radiator.

    ST 73099SG000 SPECIAL TOOL CONDENSER

    Tightening torque: 

    Calculation formula
    T = L/(100 mm (3.94 in) + L) X 7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
    T: Tightening torque
    L: Effective length of torque wrench
    NOTE: If the effective length of the torque wrench used is unknown, consult the manufacturer of the torque wrench.
    RENDER: 1.0x

    NO RELATED

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    When to See a Mechanic

    Stop DIY work and contact a certified mechanic immediately if any of the following apply:

    • • You smell fuel, burning insulation, or see smoke.
    • • Brakes feel soft, pull hard to one side, or make grinding noises.
    • • The engine overheats, stalls repeatedly, or misfires under load.
    • • You are missing required tools, torque specs, or safe lifting equipment.
    • • You are not confident in the next step or safety outcome.